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Crown Bakeries

Controls Technician

Crown Bakeries, Norcross, Georgia, United States, 30092

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Controls Technician

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Job Summary The Maintenance PLC Technician is responsible for maintaining, troubleshooting, and programming Programmable Logic Controllers (PLCs) in an industrial manufacturing environment. This position ensures the smooth operation of automated machinery and control systems, minimizing downtime and supporting production efficiency. The ideal candidate will have strong technical skills, experience with PLCs and automation systems, and a proactive approach to problem‑solving.

Responsibilities

Program, modify, and troubleshoot PLC‑based control systems for production equipment and machinery.

Use software such as Allen‑Bradley RS Logix, Siemens TIA Portal, or similar to update programs, troubleshoot issues, and ensure proper function of control systems.

Perform routine preventative maintenance on PLCs and associated equipment to reduce downtime and improve system reliability.

Conduct inspections, diagnostics, and repairs of electrical control systems and automated machinery.

Identify and resolve issues with electrical, control, and automation systems, ensuring minimal disruption to production schedules.

Diagnose and repair control circuit failures, component malfunctions, and electrical problems.

Support the integration and commissioning of new automation systems and equipment.

Collaborate with engineers and other technical staff to troubleshoot and improve system performance.

Maintain accurate records of maintenance activities, repairs, and modifications to control systems.

Update system documentation, including wiring diagrams, PLC code, and operational procedures.

Adhere to all safety protocols and regulations when working on electrical and automated systems.

Promote and maintain a safe work environment by following company safety standards.

Qualifications

3+ years of experience working with PLCs and industrial automation systems in a manufacturing or industrial environment.

Strong interest in learning and developing practical technical skills.

Good problem‑solving ability and a keen attention to detail.

Strong willingness to learn and adapt to new tasks and responsibilities.

Ability to work well in a team environment and follow instructions.

Basic computer skills to assist with reporting and logging tasks.

Eagerness to learn and take on new responsibilities.

Strong work ethic and a proactive attitude.

Ability to communicate effectively with team members and supervisors.

Ability to follow instructions carefully and adhere to safety guidelines.

Skills Electrical Controls

Interface with equipment HMI’s

Visually identify if signaling components such as photo eyes, prox’s, limit switches, and read switchers are operating properly

visually Identify tripped brakers and overloads

Document and reset faults on a VFD

Use a multimeter to determine if a fuse is bad both while energize and deenergized

Use a multimeter to read resistance of electrical components and wires to troubleshoot shorts in a circuit and failed electrical components

Use a multimeter to troubleshoot faulty contacts

Use a multimeter to understand the state of a relay

Replace faulty push buttons, switches, relays, contactors, overloads, and fuses

visually identify faults on a PLC

Use PLC input and out visual indicators for troubleshooting

Replace signaling components

Use a multimeter to determine if a signaling component is operating properly

Read electrical schematics

Replace and program a VFD

replace a PLC output or input card

Plug a laptop into a PLC and read logic for basic troubleshooting purposes

Coordinate and communicate with OEM or other resources to resolve PLC issues remotely

Access programs in PLC and identify faults and issues

Modify existing programs in a PLC

Write new logic lines in a PLC program

Upload programs into a PLC

Update software’s used to communicate with PLC as needed

Write complex logic from scratch in a PLC

Install and program new PLC components

Assign IP addresses to electrical components

Set up live tags and monitor systems

Motors

Identify the power source of a motor

Look, listen and smell to determine possible issues with and electric motor

Identify a motor by reading and deciphering a nameplate

Remove, install and wire and electric motor

Reverse the polarity of an electric motor

Use a multimeter to determine if a motor has failed

Operate a meager to determine if a motor has failed

Identify rout cause failure and implement improvements

Certifications

PLC programming certifications or relevant technical certifications are a plus. (PREFERRED)

Physical Requirements

Ability to lift up to [specific weight] pounds, bend, stoop, and work in tight spaces.

Ability to stand for extended periods and work in various environmental conditions (temperature, noise, etc.)

Work Environment This position operates in a production facility. The employee is often exposed to facility elements such as noise, dust, fumes, and odors. This role routinely uses PPE and tools to preform work.

EEO Statement Crown Bakeries is an equal opportunity employer. We are committed to providing a work environment that is free from discrimination and harassment. It is our policy to recruit, hire, train and promote individuals without regard to race, color, religion, sex, national origin, age, disability, veteran status, sexual orientation, gender identity or any other characteristic protected by law. We prohibit any such discrimination or harassment in our workplace and strive to foster a diverse and inclusive workforce. This EEO policy applies to all aspects of employment, including recruitment, hiring, training, promotion, compensation, benefits and other terms and conditions.

Seniority level: Mid-Senior level

Employment type: Full‑time

Job function: Engineering and Information Technology

Industries: Food and Beverage Manufacturing

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