Zen Sherpa LLC
FEA Analyst / Mechanical Engineer (Remote)
Zen Sherpa LLC, Minneapolis, Minnesota, United States, 55400
Remote – USA Only (48 Contiguous States). Travel: ~10% annually.
We’re looking for a
Senior Finite Element Analysis (FEA) Analyst
to support advanced engineering simulations and mechanical design work for complex machinery, heavy equipment, and high‑capacity structures. Your work directly impacts product performance, safety, and innovation across our customers’ engineering programs. You’ll analyze and improve the
structural mechanics
of mechanical systems, lead design efforts, and contribute to cutting‑edge engineering initiatives across multiple industries. This is a
remote role
supporting customers nationwide, with occasional travel to fabrication shops, test sites, or field locations. What You’ll Do
Perform
FEA simulations
(linear, nonlinear, contact, buckling, fatigue, large‑deflection) using ANSYS or similar tools Analyze and validate
crane structures, lifting beams, rigging components, and heavy mechanical systems Develop
3D models, detailed drawings, and engineering documentation
in SolidWorks, Inventor, or Creo Conduct
hand calculations
to verify FEA results and support design decisions Lead mechanical design from concept through prototype, testing, and field implementation Support customers with
rapid engineering assessments
and problem‑solving Generate
engineering reports, test plans, and work packs
for fabrication and field execution Collaborate with cross‑functional teams, fabricators, and field technicians Mentor junior engineers and contribute to design reviews and process improvements Must‑Have Qualifications
BSME
10+ years or MSME with 5+ years of hands‑on, demonstrated FEA experience with the analysis of major components of heavy equipment that could be mobile or stationary equipment 10+ years
of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment Advanced FEA experience
(ANSYS strongly preferred) Strong background in
structural mechanics, weldments, heavy steel structures, and load‑bearing systems Proficiency in
SolidWorks, Inventor, or Pro/E/Creo Demonstrated ability to produce
well‑documented calculations, FEA reports, and design packages U.S. Citizen or Green Card holder Ability to travel up to ~10% Preferred Experience
Designing
cranes, hoists, lifting beams, gantries, or high‑capacity structures Experience with
hydraulic or mechanical powertrain systems Familiarity with
offshore, industrial, or construction lifting environments Knowledge of
ASME B30, API, DNV, ABS
or similar standards Hands‑on exposure to fabrication, testing, or field commissioning Work Environment
Fully remote (48 contiguous USA only) Occasional travel to customer sites, fabrication shops, or test facilities Work closely with multidisciplinary engineering teams and field personnel We value our team's well-being and offer a robust benefits package to support your professional and personal growth: Competitive Compensation: An attractive base salary, commensurate with experience. Generous Time Off: Paid holidays, PTO, and flexible time off to recharge and maintain work-life balance. Retirement Savings: 401(k) plan to secure your future. Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage. Disability Protection: Short-term and long-term disability plans for peace of mind.
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Senior Finite Element Analysis (FEA) Analyst
to support advanced engineering simulations and mechanical design work for complex machinery, heavy equipment, and high‑capacity structures. Your work directly impacts product performance, safety, and innovation across our customers’ engineering programs. You’ll analyze and improve the
structural mechanics
of mechanical systems, lead design efforts, and contribute to cutting‑edge engineering initiatives across multiple industries. This is a
remote role
supporting customers nationwide, with occasional travel to fabrication shops, test sites, or field locations. What You’ll Do
Perform
FEA simulations
(linear, nonlinear, contact, buckling, fatigue, large‑deflection) using ANSYS or similar tools Analyze and validate
crane structures, lifting beams, rigging components, and heavy mechanical systems Develop
3D models, detailed drawings, and engineering documentation
in SolidWorks, Inventor, or Creo Conduct
hand calculations
to verify FEA results and support design decisions Lead mechanical design from concept through prototype, testing, and field implementation Support customers with
rapid engineering assessments
and problem‑solving Generate
engineering reports, test plans, and work packs
for fabrication and field execution Collaborate with cross‑functional teams, fabricators, and field technicians Mentor junior engineers and contribute to design reviews and process improvements Must‑Have Qualifications
BSME
10+ years or MSME with 5+ years of hands‑on, demonstrated FEA experience with the analysis of major components of heavy equipment that could be mobile or stationary equipment 10+ years
of mechanical engineering experience in cranes, lifting systems, or heavy mechanical equipment Advanced FEA experience
(ANSYS strongly preferred) Strong background in
structural mechanics, weldments, heavy steel structures, and load‑bearing systems Proficiency in
SolidWorks, Inventor, or Pro/E/Creo Demonstrated ability to produce
well‑documented calculations, FEA reports, and design packages U.S. Citizen or Green Card holder Ability to travel up to ~10% Preferred Experience
Designing
cranes, hoists, lifting beams, gantries, or high‑capacity structures Experience with
hydraulic or mechanical powertrain systems Familiarity with
offshore, industrial, or construction lifting environments Knowledge of
ASME B30, API, DNV, ABS
or similar standards Hands‑on exposure to fabrication, testing, or field commissioning Work Environment
Fully remote (48 contiguous USA only) Occasional travel to customer sites, fabrication shops, or test facilities Work closely with multidisciplinary engineering teams and field personnel We value our team's well-being and offer a robust benefits package to support your professional and personal growth: Competitive Compensation: An attractive base salary, commensurate with experience. Generous Time Off: Paid holidays, PTO, and flexible time off to recharge and maintain work-life balance. Retirement Savings: 401(k) plan to secure your future. Health and Wellness: Comprehensive medical, dental, vision, and life insurance coverage. Disability Protection: Short-term and long-term disability plans for peace of mind.
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