Korn Ferry
This range is provided by Korn Ferry. Your actual pay will be based on your skills and experience — talk with your recruiter to learn more.
Base pay range $150,000.00/yr - $200,000.00/yr
Korn Ferry has partnered with our client on their search for the role,
Operations Manager.
OPERATIONS MANAGER POSITION DESCRIPTION
The Operations Manager leads and directs all manufacturing operations with overall responsibility for safety, environmental, industrial hygiene, and quality in the production areas as the first priority. The position leads the production efforts to maximize quantities at the lowest possible cost while creating a culture of continuous improvement, and coordinating with maintenance, engineering, other operations related functions for the site.
Manufacturing operations comprise the Formalin, MAL, MMA Reaction, and Purification plants, as well as Utilities, and Supply Chain activities. The Incumbent supervises the Assistant Operations Manager (Sr. Engineer). Process Engineer, Supply Chain Lead, Day Supervisor, Shift Team Leaders and 52 operations employees. The role exercises effective control of the operations with respect to labor, raw materials, equipment, processes and finished products in order to produce with optimum efficiency and safety, the required quantities and quality for all products to meet the requirement of their customers. Ensure all manufacturing operations are performed safely and within the environmental and legal requirements as imposed by the company and relevant governing authorities. Maintain all necessary documentation required to complete the above tasks.
The Operations Manager is also responsible to be part of the Bay City startup team. This additional responsibility includes development of Operations, Quality and Maintenance processes, procedures and operations team. The position will work closely with the Project Team throughout the construction and startup phases of the LiMA project to ensure bringing the plant on line.
KEY DUTIES
Operate Safety, Environmental and Health as the first priority. Demonstrate personal dedication for active safety awareness and immaculate plant housekeeping. Eliminate injuries and consistently improve safety performance through innovative safety techniques and effective root cause analysis. Manage all operations in compliance with federal, state, and local regulations.
Proactively manage the high risks associated with flammability and toxicity of the site’s raw materials, intermediates, and finished products.
Establish and support a culture of continuous improvement (C.I.). Drive continuous improvement in all aspects of plant operations, e.g. ESHQ, yield improvement, cost reduction, OEE, team member development.
Develop and lead a high-performance team, by establishing clear objectives for each team member. The team should utilize a digital twin of the plant, built upon the work in the engineering and construction phases of the LiMA project. Objects and KPI should be tracked visually to highlight deviations and opportunities for C.I.
Ensure high level of plant reliability and product quality as the Bay City Site is a critical supplier for the Bulk Monomer Business’s Customers in RAM.
Operate at all times with the highest level of personal performance and business integrity, representing the company as a key member of the site management team in the local community and in the state to enhance the company’s community standing and promote good public relations in support of business objectives.
Operate the plant to produce required product volumes as agreed in the S&OP process. Focus should include improving plant efficiencies and process yields to optimize production costs.
Manage plant spending to meet or exceed budgeted levels.
Engage with the technical department on capital projects and plant expansions to achieve on time, under budget implementation, insuring state-of-the-art equipment and a well-maintained plant.
Develop and maintain a strong working relationship with the OQ chemicals and Celanese staff
EXPERIENCE
MBA is a plus. Master’s degree in Engineering or Chemistry and 10+ years of experience in a plant environment as a leader managing 50 or more full time staff OR Bachelor's degree in Engineering or Chemistry and 15+ years of experience in a plant environment with direct operations leadership managing 50 or more full time staff. Prefer Chemical Engineer.
Extensive progressive chemical process and plant experience is necessary for this position.
Experience in a startup environment is preferred including experience with policy and procedure development, managing production startup and troubleshooting efforts safely, and assessment of direct reports.
Strong human relations skills, good communication skills, motivational and leadership skills. Experience with union avoidance is a plus.
Experience in creating and leading an organization utilizing high performance work teams and concepts.
Experience utilizing a pay for skills approach for team member training, certification, and compensation.
Ability to present and influence up to the executive level. • Strong organizational skills to manage multiple priorities.
Able to lead in a complex environment managing a site owner and other site partners.
Knowledge of digital twin strategies, and experience in data centric management of processes.
Strong MS Office skills (Excel, Power Point) and experience using SAP.
Education/Training/Certifications/Language Requirements
CONTACTS
Global Bulk Monomer Business Line Management Team - Review of plant performance, costs, improvements, and plant on business results.
RAM Regional Management Team (President, GM, SCM, Controller) – Reviewing plant performance and effect on supply chain, customers and business results
Bay City Site Management Team and employees– provide leadership
PT Organization – network of ESHQ and Technical experts
Technical group – work on new product development.
Regional & Site HR to establish necessary guidelines, to review/resolve personnel issues, and to fill vacancies or to establish and fill new roles in the plant.
EXTERNAL CONTACTS
OQ Chemical Site Manager, managing operations on shared site.
Site Responsible, managing barge and rail loading.
Customers – extensive plant visits and audits.
TCEQ and Environmental Protection – managing stringent regulations.
DECISION ABILITY
Management compensation
Wages and benefits
$500k signing authority
Capex approvals Degree of authority delegated to this position is:
ESH responsible for site.
Hiring and termination of salaried and direct labor employees
Scheduling priorities
Training and personnel development programs
Organizational Structure
Quantitative Data – Indicate the scope of the position in terms of dollar measures, unit measures, budgets, etc.
Dollar Measures:
Gross revenue produced $575 M: Capital budget $5 - $7 M; asset replacement value $750 M; authorization to approve purchase requisitions up to $ 500k.
Unit Measures:
250,000 tons/yr % plants (Formalin, MAL, MMA Reaction, MMA Purification, & Utilities) Total number of employees supervised (direct or indirect): 58
PHYSICAL DEMANDS & WORKING CONDITIONS
Physical Lifting Requirements and frequency: light (up to 20 lbs)
Other Physical Requirements and frequency: regular (up to 3 hrs/day)
Climbing
Walking
Standing
Stooping/Kneeling
Pulling/Pushing
Seniority level Mid-Senior level
Employment type Full-time
Job function Manufacturing
Industries Chemical Manufacturing
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Base pay range $150,000.00/yr - $200,000.00/yr
Korn Ferry has partnered with our client on their search for the role,
Operations Manager.
OPERATIONS MANAGER POSITION DESCRIPTION
The Operations Manager leads and directs all manufacturing operations with overall responsibility for safety, environmental, industrial hygiene, and quality in the production areas as the first priority. The position leads the production efforts to maximize quantities at the lowest possible cost while creating a culture of continuous improvement, and coordinating with maintenance, engineering, other operations related functions for the site.
Manufacturing operations comprise the Formalin, MAL, MMA Reaction, and Purification plants, as well as Utilities, and Supply Chain activities. The Incumbent supervises the Assistant Operations Manager (Sr. Engineer). Process Engineer, Supply Chain Lead, Day Supervisor, Shift Team Leaders and 52 operations employees. The role exercises effective control of the operations with respect to labor, raw materials, equipment, processes and finished products in order to produce with optimum efficiency and safety, the required quantities and quality for all products to meet the requirement of their customers. Ensure all manufacturing operations are performed safely and within the environmental and legal requirements as imposed by the company and relevant governing authorities. Maintain all necessary documentation required to complete the above tasks.
The Operations Manager is also responsible to be part of the Bay City startup team. This additional responsibility includes development of Operations, Quality and Maintenance processes, procedures and operations team. The position will work closely with the Project Team throughout the construction and startup phases of the LiMA project to ensure bringing the plant on line.
KEY DUTIES
Operate Safety, Environmental and Health as the first priority. Demonstrate personal dedication for active safety awareness and immaculate plant housekeeping. Eliminate injuries and consistently improve safety performance through innovative safety techniques and effective root cause analysis. Manage all operations in compliance with federal, state, and local regulations.
Proactively manage the high risks associated with flammability and toxicity of the site’s raw materials, intermediates, and finished products.
Establish and support a culture of continuous improvement (C.I.). Drive continuous improvement in all aspects of plant operations, e.g. ESHQ, yield improvement, cost reduction, OEE, team member development.
Develop and lead a high-performance team, by establishing clear objectives for each team member. The team should utilize a digital twin of the plant, built upon the work in the engineering and construction phases of the LiMA project. Objects and KPI should be tracked visually to highlight deviations and opportunities for C.I.
Ensure high level of plant reliability and product quality as the Bay City Site is a critical supplier for the Bulk Monomer Business’s Customers in RAM.
Operate at all times with the highest level of personal performance and business integrity, representing the company as a key member of the site management team in the local community and in the state to enhance the company’s community standing and promote good public relations in support of business objectives.
Operate the plant to produce required product volumes as agreed in the S&OP process. Focus should include improving plant efficiencies and process yields to optimize production costs.
Manage plant spending to meet or exceed budgeted levels.
Engage with the technical department on capital projects and plant expansions to achieve on time, under budget implementation, insuring state-of-the-art equipment and a well-maintained plant.
Develop and maintain a strong working relationship with the OQ chemicals and Celanese staff
EXPERIENCE
MBA is a plus. Master’s degree in Engineering or Chemistry and 10+ years of experience in a plant environment as a leader managing 50 or more full time staff OR Bachelor's degree in Engineering or Chemistry and 15+ years of experience in a plant environment with direct operations leadership managing 50 or more full time staff. Prefer Chemical Engineer.
Extensive progressive chemical process and plant experience is necessary for this position.
Experience in a startup environment is preferred including experience with policy and procedure development, managing production startup and troubleshooting efforts safely, and assessment of direct reports.
Strong human relations skills, good communication skills, motivational and leadership skills. Experience with union avoidance is a plus.
Experience in creating and leading an organization utilizing high performance work teams and concepts.
Experience utilizing a pay for skills approach for team member training, certification, and compensation.
Ability to present and influence up to the executive level. • Strong organizational skills to manage multiple priorities.
Able to lead in a complex environment managing a site owner and other site partners.
Knowledge of digital twin strategies, and experience in data centric management of processes.
Strong MS Office skills (Excel, Power Point) and experience using SAP.
Education/Training/Certifications/Language Requirements
CONTACTS
Global Bulk Monomer Business Line Management Team - Review of plant performance, costs, improvements, and plant on business results.
RAM Regional Management Team (President, GM, SCM, Controller) – Reviewing plant performance and effect on supply chain, customers and business results
Bay City Site Management Team and employees– provide leadership
PT Organization – network of ESHQ and Technical experts
Technical group – work on new product development.
Regional & Site HR to establish necessary guidelines, to review/resolve personnel issues, and to fill vacancies or to establish and fill new roles in the plant.
EXTERNAL CONTACTS
OQ Chemical Site Manager, managing operations on shared site.
Site Responsible, managing barge and rail loading.
Customers – extensive plant visits and audits.
TCEQ and Environmental Protection – managing stringent regulations.
DECISION ABILITY
Management compensation
Wages and benefits
$500k signing authority
Capex approvals Degree of authority delegated to this position is:
ESH responsible for site.
Hiring and termination of salaried and direct labor employees
Scheduling priorities
Training and personnel development programs
Organizational Structure
Quantitative Data – Indicate the scope of the position in terms of dollar measures, unit measures, budgets, etc.
Dollar Measures:
Gross revenue produced $575 M: Capital budget $5 - $7 M; asset replacement value $750 M; authorization to approve purchase requisitions up to $ 500k.
Unit Measures:
250,000 tons/yr % plants (Formalin, MAL, MMA Reaction, MMA Purification, & Utilities) Total number of employees supervised (direct or indirect): 58
PHYSICAL DEMANDS & WORKING CONDITIONS
Physical Lifting Requirements and frequency: light (up to 20 lbs)
Other Physical Requirements and frequency: regular (up to 3 hrs/day)
Climbing
Walking
Standing
Stooping/Kneeling
Pulling/Pushing
Seniority level Mid-Senior level
Employment type Full-time
Job function Manufacturing
Industries Chemical Manufacturing
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