Cvexpertonline is hiring: Senior Hardware Electrical Engineer in San Diego

Senior Hardware Electrical Engineer

BlueHalo, an autonomous vehicle company, seeks a Senior Hardware Electrical Engineer to join our Engineering Team and contribute to RF-based Counter-UAS platforms. The role requires a strong electrical background with expertise in hardware production, late-stage development, postproduction diagnostics, and rework of sensitive electronics.

Key Responsibilities

• Provide direct, hands‑on support for product manufacturing across multiple programs and product lines
• Test and troubleshoot hardware systems through the analysis of hardware schematics, component datasheets, and PCB layout; driving root cause analysis and resolution of process issues, non‑conformances, and yield concerns
• Utilize oscilloscopes, multimeters, and other precision test equipment for circuit analysis and troubleshooting
• Rework failed PCB assemblies using soldering iron and hot air reflow.
• Maintain and improve existing manufacturing processes, tooling, and work instructions to support scalable and efficient production
• Coordinate design‑for‑manufacturability (DFM) efforts with R&D, systems, and hardware engineering teams to ensure seamless development‑to‑production transitions
• Develop and enhance automated test systems to improve efficiency and reliability
• Conduct hands‑on evaluation and validation of system components
• Track and report key production metrics including throughput, cycle time, quality yield, and material availability
• Participate in capital equipment planning and facility layout improvements to support current and future production demands
• Support PM with data tracking and reporting to support SIOP and engineering management calls.

Basic Qualifications

• Bachelor's degree in Electrical Engineering or related is required or equivalent combination of education, training, and experience
• Minimum of 8 years of relevant experience
• Proficient with office software, computer‑based productivity tools and other software tools in one's area of expertise
• Experienced using Altium Designer for schematic capture and PCB layout
• Experienced in one or more areas: Radio Frequency (RF), embedded control, FPGA
• Experienced with power electronics, including motors and Battery Technology (lead acid, Nickel metal hybride & Lithium ion)
• Demonstrated ability to troubleshoot complex systems
• Demonstrated familiarity of common industry protocols (LVDS, I2C, HDMI, UART, SPI, CAN, USB)
• Knowledge of Engineering fundamentals, mathematics, physics & material properties
• Some travel may be required in support of flight test operations (up to 30%)
• Must have a clean driving record

Other Qualifications & Desired Competencies

• Advanced Education: master's degree in electrical engineering or related discipline
• 7+ years of experience would be preferred
• Standards & Compliance: Working knowledge of AS9100, IPC standards, and quality management systems
• Digital Tools: Familiarity with PLM tools and digital thread initiatives
• RF/Electronics Experience: Experience with RF systems, electronic warfare, or counter‑UAS technologies
• Strong understanding of work order management, lead time management, theory of constraints, lean six sigma, and demand‑supply matching.

Physical Demands

• Ability to work in an office (Constant)
• Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent)

Clearance Level

No Clearance

Salary Range

$107,370 - $152,250

ITAR Requirement

U.S. Citizenship required. Position requires access to ITAR/EAR information. Applicants must qualify as a U.S. person under the ITAR and the EAR. U.S. citizenship is a contract requirement.

Benefits

AeroVironment offers an excellent benefits package including medical, dental, vision, 401K with company matching, a 9/80 work schedule, and paid holiday shutdown.

EEO Statement

AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.