PROCESS DEVELOPMENT ENGINEER

Job DescriptionJob Descriptionn

SUMMARY

This is a chance to join a growing, well-established manufacturer that has been a trusted supplier to the automotive industry for decades. The company is experiencing sustained 10% annual growth and is investing heavily in innovation, equipment upgrades, and process efficiency. If you’re passionate about manufacturing excellence, process optimization, and hands-on problem solving, this role offers you the chance to make a significant impact in a forward-moving environment.

RESPONSIBILITIES

You’ll serve as a critical link between engineering and manufacturing—working in the Die design and development process, driving process improvements, supporting new product trials and launches, and helping ensure that production hits world-class standards for safety, quality, and efficiency.

Key Focus Areas:

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• Die & Process Development n
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  • Be involved in the Die deisgns and improvments for customers and new products.
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  • Lead trials for new extrusion dies and sizers.
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  • Build repeatable, production-ready processes.
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  • Collaborate with Engineering to finalize SOPs.
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• Performance & Troubleshooting n
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  • Monitor production metrics (speed, scrap, efficiency) and provide real-time support.
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  • Drive corrective actions and continuous improvement using Lean principles.
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  • Work to determine root cause analysys of process issues with a coordinated effort of all department team leaders.
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• Tooling & Equipment Management n
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  • Use Limble to manage die repairs, upgrades, and preventive maintenance.
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  • Evaluate die inventory insuring that equipment is production-ready by conducting audits and insuring proper calibration of equipment to meet Die specifications.
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• Cross-Functional Impact n
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  • Partner with Quality, Sales, Maintenance, and Production teams to meet customer demands and streamline operations.
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  • Provide support on process setups and approvals for difficult parts.
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NEEDED QUALIFICATIONS

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• 10+ years of experience in plastic injection manufacturing engineering.
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• Die design experience or direct involvement in tooling design/improvement—this role will be actively involved in new die development and optimization
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• A strong background in root cause analysis , coordinating with Operators, Engineering, Quality, Maintenance, and the Machine Shop to solve process issues
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• Proven experience with Lean Manufacturing , tooling innovation, and process redesign to improve efficiency, reduce cost, and optimize labor utilization
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• Ability to support and guide operators during complex setups and approve first-off parts before full production release
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• A track record of identifying and implementing cost reduction initiatives within a manufacturing setting
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• Experience minimizing MMDRs, RMAs, and customer complaints through proactive problem-solving and team collaboration
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• Excellent cross-functional coordination skills to align with Sales and Production Control for timely sample fulfillment and new process evaluations
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• Strong sense of ownership in maintaining tooling—performing regular equipment/tool audits and ensuring calibration standards are met
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