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US Conec Ltd

Metrology Engineer

US Conec Ltd, Fort Worth

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Summary of Position:
The Metrology Engineer plays a critical role in ensuring dimensional accuracy and product integrity for high-precision components. This position is responsible for developing and implementing advanced measurement methods and inspection protocols for injection molded parts and purchased components, supporting both production and quality assurance. The Metrology Engineer will serve as the company's subject matter expert in dimensional metrology and measurement systems, with a strong focus on small, tight-tolerance plastic components.
Requirements
ESSENTIAL DUTIES AND RESPONSIBILITIES (other duties as assigned):
• Develop and validate measurement systems and inspection plans specific to complex, tight-tolerance plastic injection molded parts.
• Collaborate with engineering, quality, and toolroom teams to ensure accurate dimensional control throughout mold trials and production runs.
• Lead the design and implementation of inspection methods using precision metrology tools, including vision systems (e.g., MicroVu), CMMs, and custom fixtures.
• Analyze dimensional data from molded components and perform Measurement System Analysis (MSA), including GR&R, to assess repeatability, reproducibility, and overall capability.
• Interpret engineering drawings and 3D CAD models, applying GD&T principles (ASME Y14.5) for part feature control and inspection strategy.
• Develop and maintain calibration procedures and schedules for measurement and inspection equipment.
• Investigate non-conformances and dimensional issues, using root cause analysis and statistical methods to recommend and implement corrective actions.
• Train quality and production personnel in dimensional inspection techniques and proper use of metrology tools.
• Contribute to continuous improvement initiatives in quality assurance and manufacturing processes, emphasizing measurement accuracy and process control.
• Maintain traceability of measurement data and ensure compliance with applicable quality system requirements.
Education and Skill Requirements:
• Bachelor's degree in Engineering (Mechanical, Manufacturing, or similar) or a related technical discipline.
• Strong understanding of plastic part inspection, specifically small, intricate components and tight tolerances.
• Expertise in Geometric Dimensioning & Tolerancing (GD&T) per ASME Y14.5 standards.
• Proficient in Measurement System Analysis (MSA), including GR&R studies and capability evaluations.
• Hands-on experience with precision dimensional tools (micrometers, calipers, pin gauges, indicators, etc.) and non-contact vision systems such as MicroVu or OGP.
• Skilled in dimensional layout and first article inspection (FAI), with the ability to interpret and compare measurement results to engineering specifications.
• Experience working with 3D CAD software (e.g., SolidWorks, Pro-E, or AutoCAD) for model-based inspection planning.
• Familiarity with statistical analysis tools (e.g., Minitab, JMP) and Microsoft Excel for data analysis and reporting.
• Excellent attention to detail, documentation skills, and ability to communicate technical findings clearly.
• Self-motivated, team-oriented, and capable of working in a fast-paced manufacturing environment.
Physical Demands:
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing the duties of this job, the employee is frequently required to stand, walk, use hands, and communicate effectively. Occasional lifting of up to 50+ lbs may be required. Vision requirements include close detail work, color differentiation, and depth perception for precision measurements.
Work Environment:
This role operates in a manufacturing and laboratory environment with typical exposure to machinery, tools, and inspection equipment. Reasonable accommodations may be made for qualified individuals with disabilities.
The noise level in the work environment is normal.