Senior Process Development Engineer

POSITION OVERVIEW:
We are seeking a Senior Process Development Engineer with LIM experience to drive process optimization and product development. This role focuses on improving molding techniques, troubleshooting, and enhancing tooling and product quality, with the goal of growing our presence in the LIM industry.
KEY RESPONSIBILITIES:

1. Coordinate new quote opportunities by ensuring tooling is quoted according to customer specifications. Obtain quotes from external suppliers, negotiate for the best prices and lead times, and design the molding process to ensure accurate pricing based on historical data.

1. Interface and maintain strong relationships with Sales, Customers' Engineering Departments, and key supplier personnel that align with both existing and new manufacturing processes.

1. Assist in investigating new technologies, submitting well-researched and viable proposals to management for funding and further development.

1. Utilize CAD software and equipment to perform engineering design tasks, ensuring that products meet specifications and design standards.

1. Work closely with R&D and other divisions to resolve technical problems, obtain additional information, and support design development.

1. Provide technical problem-solving support to divisions by utilizing design experiments and sound engineering principles to resolve tooling problems and optimize the molding process.

1. Coordinate equipment, materials, and supplies needed for project assignments. Ensure smooth workflow and assist as necessary to guide personnel through the production process.

1. Initiate purchase requisitions, expedite orders for timely delivery, and maintain necessary records.

1. Maintain engineering process, product, and project records. Produce and distribute necessary reports to ensure clear communication within the team and across departments.

1. Introduce new parts and processes into production, working with Process Technicians and Production Supervisors to transition low volume programs into mass production operations.

1. Develop and refine process parameters and techniques for injection molding processes to meet cost control requirements. Troubleshoot processes to improve quality, reduce cost, and ensure product consistency.

1. Collaborate with production control to coordinate sample schedules and production requirements, ensuring timelines are met and project goals are achieved. Work closely with customers, quality assurance, and production teams to ensure consistent interpretation and application of methods, standards, and policies. Address and resolve any issues related to materials, inserts, molds, and related components.

1. Follow prescribed safety rules and regulations, ensuring work areas are maintained in a clean and orderly condition to promote a safe and efficient environment.

Required Skills & Qualifications:

1. Proven experience in Liquid Injection Molding (LIM), including process development, troubleshooting, and optimization.

1. Experience in product feasibility analysis to determine product viability.

1. Excellent communication and interpersonal skills, able to work effectively with technical teams, customers, and external vendors.

1. Strong project management skills with the ability to manage multiple projects simultaneously.

1. Proficiency in CAD software (e.g., SolidWorks, Creo, SolidEdge) for engineering and design tasks.

1. Familiarity with tooling, material development, and injection molding process troubleshooting.

Preferred Qualifications:

1. Bachelor's degree in Engineering, Manufacturing, or a related field

1. Experience with material science, mold design, and tooling for LIM.

1. Experience with Transfer Mold Processing and mold design is a plus.

1. Familiarity with ERP systems and industry-specific software tools.

1. Previous experience in a similar role, managing the growth of manufacturing technology.