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Katalyst Healthcares and Life Sciences

Validation Engineer - Injection Molding

Katalyst Healthcares and Life Sciences, Arlington

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Responsibilities:
  • Develop Standard Work for all injection molding processes and support activities and help train leaders in each functional area.
  • Establish and maintain internal specifications and process documentation for injection molding processes and tooling ensuring processes and procedures are clearly stated and understandable for all employees
  • Work closely with Product Development and Manufacturing to incorporate Design for Manufacturing (DFM) principals into all injection molded parts and assemblies
  • Justify and generate capital expense proposals and manage capital projects for new machinery, automation and tooling
  • Resolve technical tooling and process problems associated with both new and existing tooling. Hands-on technical resource for shop floor support when necessary
  • Monitor and report issues with injection molds; make recommendations for refurbishment based on production factors such as cycles, process capability, and tooling history
  • Validation Protocol & Report support. Preparation of validation samples as required;
  • Create, support, and/or execute Installation Qualification ("IQ")/Operational Qualification ("OQ")/ Performance Qualification ("PQ");
  • Support creation of Process Failure Mode Effects Analyses ("PFMEAs") and process control plans;
  • Support Design Transfer Agreement Plan (DTAP), Process Assessment Tool, & Design Transfer Checklist. (6) Assist & Support New Product Introduction Quality Engineers ("NPI QE") with other NPI deliverables as requested;
  • Creation/Release of validation/documentation in Valgenesis & OnePLM
  • Bachelor's degree preferably Manufacturing, Industrial Engineering