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Kasmo Global

CAE Engineer

Kasmo Global, Detroit

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CAE Engineer
Location: Newark, CA or Detroit, MI
Job Type: Contract, Long term
Job Summary:
We are seeking a skilled CAE Engineer - Automotive Closures to support the design and development of structural body components including hoods, fenders, doors, decklids, and tailgates. The ideal candidate will have hands-on experience in aluminum or composite design, as well as closure systems involving hinges and kinematic requirements. You will work closely with cross-functional teams from concept to production, integrating CAE analysis to optimize structural performance, manufacturability, and cost.
Key Responsibilities:
  • Design and develop closure structural parts (hoods, fenders, doors, decklids, tailgates), from concept to production.
  • Focus on aluminum and/or composite material applications with knowledge of hinge and kinematic functionality.
  • Apply advanced CAE tools to evaluate structural performance, NVH, and durability targets.
  • Interpret analysis results and collaborate with the design team to evolve and optimize CAD models.
  • Coordinate virtual validation and physical testing plans to verify design integrity and performance.
  • Collaborate with attribute owners (Vehicle Safety, NVH, Durability, Dynamics) to ensure performance alignment.
  • Work closely with manufacturing teams to validate tooling, assembly feasibility, and process optimization.
  • Conduct design benchmarking activities for material, section properties, and competitive analysis.
  • Use GD&T to determine necessary tolerances for manufacturing.
  • Interface with suppliers and internal teams to support tool buy-offs and part changes.
  • Provide direction and support to junior engineers and team members.
Domestic and international travel may be required.
Required Qualifications:
  • Bachelor's or Master's degree in Mechanical Engineering or related field.
  • 5+ years of experience in closure systems design (OEM or Tier 1 Supplier level preferred).
  • Proven hands-on experience in Class A surface modeling and prototype assembly.
  • Proficiency in CAE tools (such as ANSA, Abaqus, LS-DYNA, HyperMesh, NASTRAN).
  • Experience in full product lifecycle development: concept → prototype → production.
  • Familiarity with DFMEA, DVP&R, and related engineering validation frameworks.
  • Strong collaboration and communication skills across cross-functional and global teams.

Preferred Skills:
  • Experience working with lightweight materials such as aluminum and composites.
  • Knowledge of stamping and joining technologies.
  • Previous experience supporting supplier and tool validation efforts.
  • Strong knowledge of kinematics, structural analysis, and GD&T principles.