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ZipRecruiter

Senior Mechanical & Automation Engineer

ZipRecruiter, Bluffton

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This senior level role is responsible for designing, developing, and implementing complete automation and mechanical systems that enhance manufacturing capabilities. The ideal candidate will be a hands-on engineer with deep experience in both mechanical design and automation controls, capable of delivering solutions from concept through commissioning.

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This position directly supports strategic initiatives led by the Industrial Engineering team, including tooling development, process automation, cost reduction, and new product integration.

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Main Responsibilities

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  • Lead the design and integration of automation systems combining mechanical and control systems (PLC, HMI, motion control).
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  • Develop mechanical solutions for automated equipment such as fixtures, robotic cells, conveyors, and special machines.
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  • Collaborate with the Industrial Engineering Supervisor and cross-functional teams to identify and implement innovative technologies and process improvements.
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  • Support capital project evaluations by analyzing technical feasibility, return on investment (ROI), and vendor proposals for new automation and equipment.
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  • Ensure automation systems meet safety, quality, and reliability requirements while aligning with production goals.
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  • Manage project execution from concept through installation, including planning, budgeting, design, testing, and hand-off to production teams.
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  • Participate in technical meetings related to new product launches, equipment specification, and strategic automation decisions.
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  • Coordinate with maintenance teams to ensure robust system performance, preventive strategies, and mechanical serviceability.
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Requirements:n

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• Bachelor’s degree in Mechanical Engineering, Mechatronics, Automation/Industrial Engineering or related field.

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• 7+ years of hands-on experience in automation and mechanical systems within a manufacturing environment.

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• Proficiency in mechanical design tools (SolidWorks or similar CAD software).

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• Strong knowledge of PLCs, HMIs, and industrial control systems.

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• Experience integrating robotics, sensors, pneumatics, hydraulics and vision systems into production lines.

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• Proven ability to manage complex technical projects and coordinate with cross-functional stakeholders.

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• Understanding of safety standards (OSHA, etc…) and best practices in automation and machine design.

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• Strong problem-solving and decision-making skills with a focus on practical, scalable solutions.