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BCI Solutions, Inc.

Metallurgist / Lab Supervisor - Gray & Ductile Iron Foundry & Machine Shop

BCI Solutions, Inc., Bremen

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About Us
We are a vertically integrated gray and ductile iron foundry with a full-service machine shop, delivering precision-engineered cast and machined components across a wide range of industries. Quality, innovation, and customer satisfaction are at the core of our operations.
Position Overview
We're seeking a Technical Director to lead and optimize all technical aspects of our foundry and machine shop. This is a high-impact, strategic leadership role responsible for metallurgical excellence, process innovation, and product quality -from melt to final machining.
Key Responsibilities
  • Lead metallurgical and process engineering efforts for gray and ductile iron castings.
  • Oversee technical operations in melting, molding, core-making, and CNC machining.
  • Drive continuous improvement in casting quality, machining precision, and operational efficiency.
  • Collaborate cross-functionally to resolve technical issues and improve throughput.
  • Support new product development , including tooling and customer-specific requirements.
  • Identify and implement automation , lean initiatives, and emerging technologies.
  • Ensure compliance with industry and customer technical standards .
Requirements
Qualifications
  • Bachelor's in Metallurgical or Mechanical Engineering (Master's preferred).
  • 10+ years in a ferrous foundry environment, including 5+ years in leadership .
  • Expertise in gray and ductile iron metallurgy , defect prevention, and machining processes.
  • Proven ability to lead cross-functional technical teams .
  • Strong skills in problem-solving, communication, and project execution .
What We Offer
  • Competitive salary and performance-based incentives .
  • Comprehensive health, dental, and retirement benefits .
  • Opportunity to shape technical strategy and drive innovation.
  • A collaborative culture centered on quality, innovation, and improvement .