Glen-Gery
Engineer, Kiln and Combustion Systems
Glen-Gery, Shoemakersville, Pennsylvania, United States, 19555
Kiln And Combustion Systems
Engineer
The Kiln And Combustion Systems
Engineer is responsible for the design, optimization, and operation of combustion systems within the kilns located within all of the company's manufacturing locations. This role focuses on ensuring efficient firing processes, maximizing energy utilization, reducing emissions, and maintaining high product quality through effective control of thermal processes. Glen-Gery Corporation is a wholly owned subsidiary of Brickworks Limited. Brickworks Limited ("The Group") is a large Australian-listed group of companies. The Group has been in operation since the early 1900s, has a market capitalization exceeding $2.5 billion, and operates across 3 core business segments: Building Products, Land & Development, and Investments. The Group employs more than 2,000 FTE employees and operates nationally across Australia, recently acquiring Glen-Gery Corporation to add operations in the USA. Founded in 1890, Glen-Gery Corporation is one of the nation's largest brick manufacturers and operates eight brick manufacturing facilities. Glen-Gery products are sold nationally through a network of over 500 distributors as well as in Canada. Since entering the USA in 2018, Brickworks have acquired Sioux City Brick, Redland Brick and the distribution business of Southfield Corporation in Illinois and Indiana (Illinois Brick, Indiana Brick). The combined North American business now has more than 900 employees, operates across 40 locations, including 8 brick plants, 26 masonry supply/retail locations and 3 design studios. Duties And Responsibilities: Combustion System Management: Design, develop, and optimize kiln combustion systems, including burners, fuel delivery, and air supply, to meet specific firing requirements and minimize energy consumption. Conduct thermal analysis and simulations to predict kiln behavior and optimize performance. Implement and maintain control strategies for combustion systems, ensuring precise temperature and atmospheric control. Process Monitoring And Analysis: Monitor and analyze kiln operation, such as temperature, pressure, and gas composition, to identify trends, diagnose problems, and implement corrective actions. Conduct root cause analysis for kiln-related issues and develop solutions to improve reliability and efficiency. Utilize tools and methodologies, such as Lean/Six Sigma, to analyze and improve kiln operational efficiency. Troubleshooting And Support: Provide technical expertise and support to production and maintenance teams to resolve kiln-related issues and minimize downtime. Troubleshoot and resolve issues related to combustion equipment, refractory materials, and kiln components. Research And Development: Stay updated with advancements in combustion technology, alternative fuels, and energy-efficient kiln designs. Participate in or lead research and development projects to explore and implement innovative solutions for kiln combustion systems. Collaboration And Documentation: Collaborate with cross-functional teams, including production, maintenance, etc., to ensure effective kiln operations. Prepare and maintain detailed technical reports, documentation, and operational procedures related to kiln combustion systems. Qualifications: Bachelor's degree in Ceramic Engineering, Materials Science, Chemical Engineering, Mechanical Engineering, or a related field. Experience in kiln operations, combustion systems, and thermal process engineering. Knowledge of ceramic materials and firing processes. Proficiency in data analysis and problem-solving methodologies. Familiarity with process control systems and instrumentation. Excellent communication and collaboration skills. Knowledge of Lean/Six Sigma methodologies. Experience with advanced combustion technologies. Equal Opportunity Employer This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.
Engineer
The Kiln And Combustion Systems
Engineer is responsible for the design, optimization, and operation of combustion systems within the kilns located within all of the company's manufacturing locations. This role focuses on ensuring efficient firing processes, maximizing energy utilization, reducing emissions, and maintaining high product quality through effective control of thermal processes. Glen-Gery Corporation is a wholly owned subsidiary of Brickworks Limited. Brickworks Limited ("The Group") is a large Australian-listed group of companies. The Group has been in operation since the early 1900s, has a market capitalization exceeding $2.5 billion, and operates across 3 core business segments: Building Products, Land & Development, and Investments. The Group employs more than 2,000 FTE employees and operates nationally across Australia, recently acquiring Glen-Gery Corporation to add operations in the USA. Founded in 1890, Glen-Gery Corporation is one of the nation's largest brick manufacturers and operates eight brick manufacturing facilities. Glen-Gery products are sold nationally through a network of over 500 distributors as well as in Canada. Since entering the USA in 2018, Brickworks have acquired Sioux City Brick, Redland Brick and the distribution business of Southfield Corporation in Illinois and Indiana (Illinois Brick, Indiana Brick). The combined North American business now has more than 900 employees, operates across 40 locations, including 8 brick plants, 26 masonry supply/retail locations and 3 design studios. Duties And Responsibilities: Combustion System Management: Design, develop, and optimize kiln combustion systems, including burners, fuel delivery, and air supply, to meet specific firing requirements and minimize energy consumption. Conduct thermal analysis and simulations to predict kiln behavior and optimize performance. Implement and maintain control strategies for combustion systems, ensuring precise temperature and atmospheric control. Process Monitoring And Analysis: Monitor and analyze kiln operation, such as temperature, pressure, and gas composition, to identify trends, diagnose problems, and implement corrective actions. Conduct root cause analysis for kiln-related issues and develop solutions to improve reliability and efficiency. Utilize tools and methodologies, such as Lean/Six Sigma, to analyze and improve kiln operational efficiency. Troubleshooting And Support: Provide technical expertise and support to production and maintenance teams to resolve kiln-related issues and minimize downtime. Troubleshoot and resolve issues related to combustion equipment, refractory materials, and kiln components. Research And Development: Stay updated with advancements in combustion technology, alternative fuels, and energy-efficient kiln designs. Participate in or lead research and development projects to explore and implement innovative solutions for kiln combustion systems. Collaboration And Documentation: Collaborate with cross-functional teams, including production, maintenance, etc., to ensure effective kiln operations. Prepare and maintain detailed technical reports, documentation, and operational procedures related to kiln combustion systems. Qualifications: Bachelor's degree in Ceramic Engineering, Materials Science, Chemical Engineering, Mechanical Engineering, or a related field. Experience in kiln operations, combustion systems, and thermal process engineering. Knowledge of ceramic materials and firing processes. Proficiency in data analysis and problem-solving methodologies. Familiarity with process control systems and instrumentation. Excellent communication and collaboration skills. Knowledge of Lean/Six Sigma methodologies. Experience with advanced combustion technologies. Equal Opportunity Employer This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.