Kingspan Insulation
XPS Manufacturing & Process Engineering Manager
Kingspan Insulation, Winchester, Virginia, United States, 22603
XPS Manufacturing & Process Engineering Manager
XPS Manufacturing & Process Engineering Manager
1 day ago Be among the first 25 applicants Get AI-powered advice on this job and more exclusive features. About Kingspan Insulation, North America
Kingspan Insulation, North America, is part of the global Kingspan Group, a leader in high-performance insulation and building envelope solutions. Known for our commitment to innovation, sustainability, and superior building performance, Kingspan is transforming how the built environment performsdelivering solutions that meet and exceed energy efficiency, fire safety, and environmental goals.
At Kingspan, we dont just build productswe pioneer technologies that shape the future of construction. Our culture is built around bold thinking, collaboration, and continuous improvement, creating an environment where people are empowered to lead and innovate.
Position Summary
The XPS Manufacturing & Process Engineering Manager is a key strategic leader responsible for the end-to-end ownership of Kingspans extruded polystyrene (XPS) manufacturing operation. This role combines hands-on operational leadership with deep technical oversight and direct ownership of R&D for the XPS product line.
This individual will be accountable for delivering safe, efficient, and innovative manufacturing outcomes, while also driving research and development initiatives that optimize formulations, enhance product performance, and ensure sustainable manufacturing practices. They will serve as the technical and operational authority on XPS productionblending long-term vision with day-to-day execution across manufacturing, engineering, and innovation functions.
Key Responsibilities
Leadership & Strategic Ownership
Own and lead the full XPS manufacturing process from raw material handling to finished goods. Serve as the primary leader responsible for XPS process engineering and all related R&D functions. Develop and execute a long-term strategic roadmap for XPS manufacturing excellence and product innovation. Lead cross-functional collaboration across R&D, Supply Chain, Quality, Commercial, and EHS teams to align product performance, production goals, and sustainability targets.
R&D and Innovation
Lead all research and development activities for XPS, including formulation, prototyping, testing, and scale-up. Drive the development of new materials and processing techniques to improve product performance, cost-effectiveness, and environmental impact. Translate R&D innovations into scalable, production-ready solutions in alignment with commercial strategy. Evaluate and implement new technologies, automation opportunities, and smart manufacturing practices that enhance competitiveness.
Process & Operations Excellence
Optimize manufacturing processes for maximum efficiency, yield, and consistency. Implement best practices in process control, quality assurance, and root cause analysis. Drive continuous improvement through Lean, Six Sigma, or other structured methodologies. Monitor production KPIs and use data to make informed decisions that improve safety, output, and resource utilization.
Team Leadership & Development
Build, lead, and mentor a team of process engineers, technicians, and operators dedicated to XPS operations. Foster a culture of accountability, innovation, and technical excellence. Ensure team alignment with Kingspans values of integrity, innovation, and collaboration.
Compliance & Safety
Ensure all operations adhere to applicable safety, environmental, and quality standards. Maintain documentation and audit readiness for regulatory and internal requirements.
Qualifications
Bachelors degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field (required); Masters degree preferred. Minimum of 7 years of experience in manufacturing, including at least 3 years in polymer extrusion or a related field; direct experience with XPS is highly desirable. Demonstrated success in leading both manufacturing operations and R&D or product development initiatives. Deep technical knowledge of extrusion processes, polymer chemistry, and continuous manufacturing systems. Proven track record of driving innovation and implementing scalable process improvements. Strong leadership skills with the ability to influence and collaborate across multiple disciplines and organizational levels. Experience with Lean, Six Sigma, or other structured problem-solving and process improvement tools. Familiarity with sustainability initiatives in manufacturing is a plus. Seniority level
Seniority level
Mid-Senior level Employment type
Employment type
Full-time Job function
Job function
Engineering and Information Technology Industries
Wholesale Building Materials Referrals increase your chances of interviewing at Kingspan Insulation by 2x Get notified about new Process Engineering Manager jobs in
Winchester, VA . Inwood, WV $85,000.00-$115,000.00 1 week ago Inwood, WV $85,000.00-$115,000.00 1 week ago Advanced Materials Process Solutions Engineer
Northeast Region Manufacturing Internship
Were unlocking community knowledge in a new way. Experts add insights directly into each article, started with the help of AI. #J-18808-Ljbffr
XPS Manufacturing & Process Engineering Manager
1 day ago Be among the first 25 applicants Get AI-powered advice on this job and more exclusive features. About Kingspan Insulation, North America
Kingspan Insulation, North America, is part of the global Kingspan Group, a leader in high-performance insulation and building envelope solutions. Known for our commitment to innovation, sustainability, and superior building performance, Kingspan is transforming how the built environment performsdelivering solutions that meet and exceed energy efficiency, fire safety, and environmental goals.
At Kingspan, we dont just build productswe pioneer technologies that shape the future of construction. Our culture is built around bold thinking, collaboration, and continuous improvement, creating an environment where people are empowered to lead and innovate.
Position Summary
The XPS Manufacturing & Process Engineering Manager is a key strategic leader responsible for the end-to-end ownership of Kingspans extruded polystyrene (XPS) manufacturing operation. This role combines hands-on operational leadership with deep technical oversight and direct ownership of R&D for the XPS product line.
This individual will be accountable for delivering safe, efficient, and innovative manufacturing outcomes, while also driving research and development initiatives that optimize formulations, enhance product performance, and ensure sustainable manufacturing practices. They will serve as the technical and operational authority on XPS productionblending long-term vision with day-to-day execution across manufacturing, engineering, and innovation functions.
Key Responsibilities
Leadership & Strategic Ownership
Own and lead the full XPS manufacturing process from raw material handling to finished goods. Serve as the primary leader responsible for XPS process engineering and all related R&D functions. Develop and execute a long-term strategic roadmap for XPS manufacturing excellence and product innovation. Lead cross-functional collaboration across R&D, Supply Chain, Quality, Commercial, and EHS teams to align product performance, production goals, and sustainability targets.
R&D and Innovation
Lead all research and development activities for XPS, including formulation, prototyping, testing, and scale-up. Drive the development of new materials and processing techniques to improve product performance, cost-effectiveness, and environmental impact. Translate R&D innovations into scalable, production-ready solutions in alignment with commercial strategy. Evaluate and implement new technologies, automation opportunities, and smart manufacturing practices that enhance competitiveness.
Process & Operations Excellence
Optimize manufacturing processes for maximum efficiency, yield, and consistency. Implement best practices in process control, quality assurance, and root cause analysis. Drive continuous improvement through Lean, Six Sigma, or other structured methodologies. Monitor production KPIs and use data to make informed decisions that improve safety, output, and resource utilization.
Team Leadership & Development
Build, lead, and mentor a team of process engineers, technicians, and operators dedicated to XPS operations. Foster a culture of accountability, innovation, and technical excellence. Ensure team alignment with Kingspans values of integrity, innovation, and collaboration.
Compliance & Safety
Ensure all operations adhere to applicable safety, environmental, and quality standards. Maintain documentation and audit readiness for regulatory and internal requirements.
Qualifications
Bachelors degree in Chemical Engineering, Mechanical Engineering, Materials Science, or a related field (required); Masters degree preferred. Minimum of 7 years of experience in manufacturing, including at least 3 years in polymer extrusion or a related field; direct experience with XPS is highly desirable. Demonstrated success in leading both manufacturing operations and R&D or product development initiatives. Deep technical knowledge of extrusion processes, polymer chemistry, and continuous manufacturing systems. Proven track record of driving innovation and implementing scalable process improvements. Strong leadership skills with the ability to influence and collaborate across multiple disciplines and organizational levels. Experience with Lean, Six Sigma, or other structured problem-solving and process improvement tools. Familiarity with sustainability initiatives in manufacturing is a plus. Seniority level
Seniority level
Mid-Senior level Employment type
Employment type
Full-time Job function
Job function
Engineering and Information Technology Industries
Wholesale Building Materials Referrals increase your chances of interviewing at Kingspan Insulation by 2x Get notified about new Process Engineering Manager jobs in
Winchester, VA . Inwood, WV $85,000.00-$115,000.00 1 week ago Inwood, WV $85,000.00-$115,000.00 1 week ago Advanced Materials Process Solutions Engineer
Northeast Region Manufacturing Internship
Were unlocking community knowledge in a new way. Experts add insights directly into each article, started with the help of AI. #J-18808-Ljbffr