Kalon Executive Search
Manufacturing Automation Engineer
Kalon Executive Search, San Diego, California, United States, 92189
Automation Engineer – Manufacturing & Packaging Systems
We are seeking an experienced and hands-on
Manufacturing Automation Engineer
to drive automation efforts in both production and packaging operations. This position will focus on identifying, implementing, and supporting automation strategies to streamline processes and boost efficiency across the production floor. The ideal candidate will bring expertise in troubleshooting and improving automated systems, while also playing a key role in lean manufacturing and continuous improvement initiatives. **This is an on site role in San Diego, CA Primary Responsibilities Accommodation Notice: To successfully perform in this role, the employee must be able to fulfill all responsibilities with or without reasonable accommodations. Accommodations may be provided to ensure individuals with disabilities can meet the essential job functions. Essential Duties:
Design and implement automation solutions for both primary and secondary packaging lines, including filling, labeling, bottling, cartoning, and related systems. Provide hands-on support and troubleshooting for PLCs, HMIs, SCADA systems, and other controls used in production and packaging operations. Diagnose and resolve equipment issues to minimize downtime and uphold consistent product quality. Evaluate and enhance packaging line efficiency using OEE data, integrating Lean and Six Sigma practices. Recommend and support the integration of automation technologies for process optimization and productivity gains. Create and update GMP-compliant Work Instructions (WIs); provide training to production and packaging personnel. Act as a technical expert in automation systems and packaging manufacturing processes, providing ongoing floor-level support. Participate in change control and equipment qualification efforts (IQ/OQ/PQ), ensuring compliance with FDA, GMP, and other regulatory standards. Stay current with industry innovations in automation and packaging technology, and translate those trends into practical applications for Nordic Naturals. Collaborate with cross-functional teams—Production, Quality, Maintenance—to train operators and technicians on automation systems. Identify and develop predictive maintenance strategies using IoT and data analytics platforms. Contribute to the successful implementation of new ERP systems by working closely with other functional departments. Perform additional responsibilities as required. Qualifications & Competencies Education & Technical Skills
Bachelor’s degree in Mechanical, Electrical, Automation, Packaging Systems, Mechatronics, or Industrial Engineering. Strong proficiency in PLC programming (Allen-Bradley, Siemens) and HMI/SCADA configuration. Experience integrating and programming robotic systems (FANUC, ABB, Yaskawa). Hands-on knowledge of CIP systems automation, including cycle validation and efficiency optimization. Familiarity with Industry 4.0 technologies, smart manufacturing tools, and IoT platforms. Strong analytical and problem-solving skills, with a focus on continuous process improvement. Excellent communication abilities for effective collaboration with cross-functional teams. Project management capabilities with the ability to handle multiple priorities and timelines. Lean Six Sigma certification (Green or Black Belt) is highly preferred. Professional Experience Minimum 7 years of direct experience in automation for packaging and production lines, preferably within the pharmaceutical, nutraceutical, supplement, or food manufacturing sectors. Working knowledge of vision systems, servo motors, robotic automation (e.g., pick & place, palletizing), and conveyor integration. Software & Technical Proficiencies PLC Tools:
Rockwell Studio 5000, Siemens TIA Portal, Schneider EcoStruxure HMI/SCADA:
FactoryTalk View, Ignition, Wonderware, GE iFIX Networking:
Ethernet/IP, Profinet, Modbus TCP Robotics Software:
FANUC ROBOGUIDE, ABB RobotStudio, Yaskawa MotoSim CAD/Design Tools:
AutoCAD, SolidWorks Electrical, EPLAN Simulation/Modeling:
Siemens Process Simulate, Arena Simulation Data & Analytics:
OSIsoft PI, SQL databases, Excel (advanced functions/macros) ERP/MES:
Understanding of SAP, Oracle, or specialized MES platforms Optional Coding:
Scripting or programming experience a plus Maintenance Tools:
CMMS platforms such as UpKeep, Fiix, IBM Maximo CIP Automation:
SCADA/PLC-based recipe and sequence management for cleaning systems Compensation:
$140,000-165,000 plus full benefits! If this sounds like the position you have been waiting for, please apply using the online application or the link below - all inquiries are strictly confidential. Our focus is to assist you to make your best next career move, and we will not use your information for any other purpose. Kalon Staffing is an equal opportunity employer. All applicants will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran or disability status. www.KalonStaffing.com Compensation: $140,000-$165,000 per year
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Manufacturing Automation Engineer
to drive automation efforts in both production and packaging operations. This position will focus on identifying, implementing, and supporting automation strategies to streamline processes and boost efficiency across the production floor. The ideal candidate will bring expertise in troubleshooting and improving automated systems, while also playing a key role in lean manufacturing and continuous improvement initiatives. **This is an on site role in San Diego, CA Primary Responsibilities Accommodation Notice: To successfully perform in this role, the employee must be able to fulfill all responsibilities with or without reasonable accommodations. Accommodations may be provided to ensure individuals with disabilities can meet the essential job functions. Essential Duties:
Design and implement automation solutions for both primary and secondary packaging lines, including filling, labeling, bottling, cartoning, and related systems. Provide hands-on support and troubleshooting for PLCs, HMIs, SCADA systems, and other controls used in production and packaging operations. Diagnose and resolve equipment issues to minimize downtime and uphold consistent product quality. Evaluate and enhance packaging line efficiency using OEE data, integrating Lean and Six Sigma practices. Recommend and support the integration of automation technologies for process optimization and productivity gains. Create and update GMP-compliant Work Instructions (WIs); provide training to production and packaging personnel. Act as a technical expert in automation systems and packaging manufacturing processes, providing ongoing floor-level support. Participate in change control and equipment qualification efforts (IQ/OQ/PQ), ensuring compliance with FDA, GMP, and other regulatory standards. Stay current with industry innovations in automation and packaging technology, and translate those trends into practical applications for Nordic Naturals. Collaborate with cross-functional teams—Production, Quality, Maintenance—to train operators and technicians on automation systems. Identify and develop predictive maintenance strategies using IoT and data analytics platforms. Contribute to the successful implementation of new ERP systems by working closely with other functional departments. Perform additional responsibilities as required. Qualifications & Competencies Education & Technical Skills
Bachelor’s degree in Mechanical, Electrical, Automation, Packaging Systems, Mechatronics, or Industrial Engineering. Strong proficiency in PLC programming (Allen-Bradley, Siemens) and HMI/SCADA configuration. Experience integrating and programming robotic systems (FANUC, ABB, Yaskawa). Hands-on knowledge of CIP systems automation, including cycle validation and efficiency optimization. Familiarity with Industry 4.0 technologies, smart manufacturing tools, and IoT platforms. Strong analytical and problem-solving skills, with a focus on continuous process improvement. Excellent communication abilities for effective collaboration with cross-functional teams. Project management capabilities with the ability to handle multiple priorities and timelines. Lean Six Sigma certification (Green or Black Belt) is highly preferred. Professional Experience Minimum 7 years of direct experience in automation for packaging and production lines, preferably within the pharmaceutical, nutraceutical, supplement, or food manufacturing sectors. Working knowledge of vision systems, servo motors, robotic automation (e.g., pick & place, palletizing), and conveyor integration. Software & Technical Proficiencies PLC Tools:
Rockwell Studio 5000, Siemens TIA Portal, Schneider EcoStruxure HMI/SCADA:
FactoryTalk View, Ignition, Wonderware, GE iFIX Networking:
Ethernet/IP, Profinet, Modbus TCP Robotics Software:
FANUC ROBOGUIDE, ABB RobotStudio, Yaskawa MotoSim CAD/Design Tools:
AutoCAD, SolidWorks Electrical, EPLAN Simulation/Modeling:
Siemens Process Simulate, Arena Simulation Data & Analytics:
OSIsoft PI, SQL databases, Excel (advanced functions/macros) ERP/MES:
Understanding of SAP, Oracle, or specialized MES platforms Optional Coding:
Scripting or programming experience a plus Maintenance Tools:
CMMS platforms such as UpKeep, Fiix, IBM Maximo CIP Automation:
SCADA/PLC-based recipe and sequence management for cleaning systems Compensation:
$140,000-165,000 plus full benefits! If this sounds like the position you have been waiting for, please apply using the online application or the link below - all inquiries are strictly confidential. Our focus is to assist you to make your best next career move, and we will not use your information for any other purpose. Kalon Staffing is an equal opportunity employer. All applicants will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran or disability status. www.KalonStaffing.com Compensation: $140,000-$165,000 per year
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