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ConMet

Controls Technician - 3rd Shift

ConMet, Monroe, North Carolina, us, 28111

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Essential Duties & Responsibilities Assists higher level technicians in surveying all machines and equipment on a regular basis, following daily, monthly, and annual preventive maintenance routines for major equipment. Assists in prioritizing work in response to equipment failures. Performs inspections and diagnoses problems accurately with minimal supervision at least 50% of the time. Executes plan to repair with minimal supervision at least 50% of the time. Is committed to "staying until the job is done". Assists with monthly safety checks to stay in compliance with the ConMet safety program. Proactively assures that all equipment is safe for employees to operate. Replaces or repairs inoperable machine guards and/or safety sensors or malfunctioned equipment. Establish proficiency using micrometers, calipers, multi-meter, and other gauges required to inspect product. Proven understanding of ladder logic and control schematics, pneumatic, hydraulic, electric, and mechanical equipment. Assists in the "completion of work" for completed repairs and preventive maintenance action items; thoroughly documenting them in the pass down template Serves as electrical/mechanical technical support for the Monroe operations. Provides technical support for assembly operations and product testing such as endplay and ABS ring signal analysis. Troubleshoot and diagnose equipment downtime, records solutions, and communicates results. Recommends and evaluates process improvements, error proofing, and lean implementations to improve quality and reduce costs. Strong troubleshooting and problem solving skills to rectify issues with minimal supervision at least 50% of the time, (examples below are not all inclusive): Electrical circuits and equipment in an industrial environment.

Hydraulic and pneumatic systems.

PLCs.

Power transfer devices, pumps and gearboxes.

Robotics maintenance and repair with minimal supervision at least 50% of the time. Proficient at MIG or TIG or stick welding. Wiring and soldering of small electronic components Assists with teardown and restoration of production equipment/cells. Maintenance of conveyor systems and hydraulic equipment. Operation of a forklift as needed to move and position components. Abides by all ConMet policies including quality/environmental policies with reference to ISO/TS work instructions. Abides by OSHA safety policies, including Control of Hazardous Energy procedures (Lockout / Tag-out). Performs other duties as assigned. Qualifications

Education & Experience

Associate degree in engineering or related field from accredited institution, plus 2 years of relevant manufacturing experience in both manual and automated processes, or5+ years of relevant experience in manufacturing Understanding of ladder logic diagrams, factory manuals, and equipment schematics Knowledge of Gages: Micrometer, Multi-meter, Calipers Working knowledge of safety practices, safety switches, sensor technology: discrete and analog, vision systems, bar coding, and networking Mathematical Skills

Basic math skills required. Ability to understand statistical analysis. PLC software and Ladder Logic Reasoning & Decision Making Ability:

Strong mechanical aptitude and analytical skills. Ability to solve difficult technical problems with information provided or developed through analysis. Ability to communicate clearly and succinctly with others at a technical level and across all levels of the organization Knowledge, Skills, & Abilities

Ability to work in a highly responsive manner and ensure production schedules are met Ability to interpret electrical schematics and other technical drawings in a problem solving context Ability to work independently and as part of a team Ability to resolve mechanical/electrical/robotic issues through demonstrated problem solving skills Demonstrated knowledge of equipment in assigned department. Can work with minimal supervision to accurately diagnose, repair and return fully operating equipment to production within expected timeframe at least 50% of the time. Demonstrated experience in leading/teaching technicians in diagnostics and repair of equipment. Ability and willingness to share knowledge. Willingness to support manufacturing activities on other shifts and on weekends as production schedules require Ability to get along with others; communicate effectively and possess the ability to find workable solutions that may involve compromise. Knowledge of safety and federal regulations to ensure compliance in existing operations and new upcoming projects Visual acuity necessary for detailed part inspection Ability to follow written work instructions and understand all warning labels Willingness to accept performance coaching and review Forklift license is required Working Relations

Operations Managers Engineering Maintenance Technicians Machine Operators Environmental & Physical Demands

Duties are on the manufacturing floor with frequent exposure to unpleasant or harsh conditions. Occupational noise exposure is high during performance of some required duties. Adequate hearing protection is provided and required at key locations. Occupational exposure to fumes and dust is encountered during performance of some required duties. Personal Protective Equipment including safety glasses and steel-toed, industrial footwear is required at key locations. Employee is occasionally required to stand and walk for extended periods of time. Employee is occasionally required to lift and/or move up to 25 lbs.

Equal Opportunity Employer This employer is required to notify all applicants of their rights pursuant to federal employment laws. For further information, please review the Know Your Rights notice from the Department of Labor.