Tool Maker
This position requires a highly motivated individual with extensive experience working in a Tool Room environment. The role demands strong knowledge of manual machining techniques (turning, grinding, milling) as well as CNC machines with MDI and Fanuc controls, including the ability to write programs when required. Candidates must demonstrate a solid background in fixture and gage building, at least 5 years of fixture design/repair experience, and the ability to contribute constructive input during fixture/tooling design reviews. Proficiency in reading blueprints and GD&T is essential.
Essential Duties & Responsibilities
Under limited supervision, fabricate, repair, and improve tools, jigs, fixtures, simple molds, gauges, and dies to the tolerances required for manufacturing processes. Work from engineering drawings, sketches, prototypes, and design documents to manufacture dies, fixtures, jigs, and tooling, applying knowledge of materials, machining methods, assembly processes, and mathematics. Maintain tooling, fixtures, materials, and CNC programs in an organized and systematic manner to ensure proper process execution. Machine precision components by measuring, marking, and scribing stock; setting up and operating lathes, mills, drills, grinders, EDM, and CNC equipment when required. Inspect and verify component accuracy using micrometers, calipers, dial indicators, gauge blocks, and other precision instruments. Assemble and fit dies by shaping, smoothing, and aligning components; secure assemblies with bolts, dowels, and fasteners; connect wiring or hydraulic lines as required. Reverse-engineer existing dies, fixtures, and tooling components to reproduce, modify, or improve designs where documentation is limited or unavailable. Provide feedback and suggestions on design improvements to enhance manufacturability, performance, and durability. Manage multiple tooling projects simultaneously, prioritizing tasks to meet production and quality requirements. Perform preventive maintenance on tools and machines; follow manufacturer guidelines; coordinate repairs to minimize downtime. Maintain adequate supply levels by monitoring usage, forecasting needs, and coordinating material orders. Document tooling changes, repairs, and maintenance records to support workflow continuity. Participate in continuous improvement initiatives to reduce waste, improve efficiency, and support lean manufacturing practices. Train and mentor apprentices or junior machinists in safe toolmaking practices and precision machining skills. Ensure work areas are organized, clean, and hazard-free; promote 5S practices. Perform other duties as assigned.
Qualifications
Minimum Requirements: Proficient with mechanical inspection tools, controls, and instrumentation. Manufacturing and machining experience (manual and CNC). Ability to read and interpret blueprints and technical drawings, including GD&T. Experience maintaining and changing tools. Strong problem-solving and decision-making abilities. Excellent documentation and reporting skills. Effective teamwork and communication abilities. Preferred Qualifications: Hands-on experience in tool and die build, fitting, and maintenance. Expertise in reverse engineering methods for dies, fixtures, and tooling. Experience with CAD/CAM software. CNC machining experience, including G-code programming and troubleshooting. Experience determining CNC offsets and making adjustments. Ability to interpret work orders and enter data into a manufacturing database (ERP). Familiarity with GD&T standards. Lean manufacturing and 5S knowledge.
Education/Experience
Required: High School Diploma, GED, or equivalent experience. Previous Tool Room experience. Preferred: Vocational/Technical degree in machining, toolmaking, or related field. 5+ years of CNC machining experience. 5+ years of Tool Room experience. 5+ years of manual machining experience. Lean manufacturing experience.
Other Skills & Abilities
Attendance is an essential job requirement defined as having regular, consistent, reliable, punctual and predictable attendance including the ability to work regular hours and shifts, overtime before and after shifts and on weekends. Ability to work as part of a team, including all related departments/plants or independently as required to achieve internal and external customer satisfaction.
Work Environment
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The noise level in the work environment is usually moderate. While performing the duties of the job the employee works in a manufacturing environment and may be exposed to fumes or airborne particles, moving mechanical parts and vibration.
Physical Requirements
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job the employee is regularly required to talk or hear. The employee is frequently required to sit and use hands to touch, handle, or feel. The employee is occasionally required to stand, walk, reach with hands and arms, climb or balance and stoop, kneel, or crouch. The employee is occasionally required to lift up to 50 pounds. The vision requirements include close vision and ability to adjust focus.
Work Authorization
This position requires compliance with the Export Administration Regulations ("EAR"). Must be a "U.S. Person" as defined by all pertinent regulations and are required to show proof substantiating this upon being hired.
Other Duties
Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Activities, duties and/or responsibilities may change at any time with or without notice at the sole discretion of the Company.