RSM US LLP
Management Consulting Manager, Manufacturing Advisory
RSM US LLP, Atlanta, Georgia, United States, 30383
Management Consulting Manager, Manufacturing Advisory
RSM is seeking a highly experienced Consulting Manager with a manufacturing engineering background to join our management consulting industrials and consumer products team. This role is ideal for a candidate with deep expertise in design and implementation of manufacturing productivity and efficiency improvements. The individual will be highly experienced in working in complex manufacturing environments and familiar with best-in-class manufacturing practices. You will lead cross-functional initiatives that evaluate, develop and improve manufacturing methods, process and systems. This role is responsible for designing, implementing, and improving manufacturing processes, equipment, and workflows to ensure efficiency, safety, and quality in production. The ideal candidate will play a key role in driving continuous improvement, cost reduction, and operational excellence for our clients. We are looking for a strategic leader who is detail-oriented, innovative and can drive positive changes for our clients and within our practice. This role offers significant opportunities for growth by supporting skill development within the practice, expanding service offerings, and cultivating a high-performing team to support strategic projects. Key responsibilities
Lead Manufacturing Process Redesign: Analyze and re-engineer workflows to improve performance, scalability, and cost-efficiency Optimize Bills of Materials (BOMs): Ensure BOM accuracy and standardization; reduce SKUs and enhance material traceability Support ERP/MRP System Integration: Maintain data integrity for BOMs, routings, and production data to enable effective planning and inventory control Standardize Components and Processes: Identify and implement standardization across product lines to reduce complexity and cost Collaborate Cross-Functionally: Partner with engineering, supply chain, finance, and operations to align design with manufacturing capabilities and cost targets Drive Manufacturing Cost Analysis: Analyze material, labor, and overhead to support cost reduction and make-vs-buy decisions Lead Lean and Continuous Improvement Initiatives: Conduct value stream mapping and apply Lean, Six Sigma, or 5S methodologies to eliminate waste and improve efficiency Optimize Production Routing and Capacity Planning: Improve routing sequences, cycle times, and assess plant capabilities for layout and resource planning Develop and Maintain Documentation: Create and manage work instructions, process flows, and support Engineering Change Orders (ECOs) Ensure Compliance and Support Quality: Monitor production data, support root cause analysis, and ensure adherence to safety, quality, and environmental standards Qualifications
8+ years of experience in manufacturing, engineering, product design and new product introduction, corporate strategy, management consulting, or enterprise transformation Experience in consumer products and/or industrials industries Experience within our core industry focus: consumer goods, food and beverage, industrials and manufacturing Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field Strong knowledge of manufacturing processes (machining, assembly, welding, etc.) and equipment Familiarity with Lean manufacturing principles, Six Sigma, and root cause analysis tools Experience with CAD software (SolidWorks, AutoCAD, etc.) and ERP/MRP systems Strong analytical, problem-solving, and project management skills Excellent communication and collaboration abilities; executive-level presentation experience Deep cross-functional business acumen—especially in consumer goods, food & beverage, industrials, or manufacturing Experience with change management, organizational design, or ERP transformation is a plus Ability to travel 50% Preferred Qualifications
Experience in specific industries (e.g., automotive, aerospace, consumer goods, window and door systems) Certifications such as Lean Six Sigma Green Belt or Black Belt Knowledge of statistical process control (SPC) and FMEA Location: This is a hybrid role with flexibility to work from home. Other locations outside of listed ones are being considered. All applicants will receive consideration for employment. RSM does not tolerate discrimination or harassment based on race, color, creed, religion, sex, gender, sexual orientation, HIV status, national origin, disability, age, or any other characteristic protected by law. Accommodation for applicants with disabilities is available upon request in connection with recruitment and/or employment. If you require a reasonable accommodation to complete an application or interview, please call 800-274-3978 or send an email to careers@rsmus.com. RSM does not hire entry-level candidates who require sponsorship now or in the future. Salary range for this role is $107,000 - $214,500, with eligible discretionary bonus based on firm and individual performance.
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RSM is seeking a highly experienced Consulting Manager with a manufacturing engineering background to join our management consulting industrials and consumer products team. This role is ideal for a candidate with deep expertise in design and implementation of manufacturing productivity and efficiency improvements. The individual will be highly experienced in working in complex manufacturing environments and familiar with best-in-class manufacturing practices. You will lead cross-functional initiatives that evaluate, develop and improve manufacturing methods, process and systems. This role is responsible for designing, implementing, and improving manufacturing processes, equipment, and workflows to ensure efficiency, safety, and quality in production. The ideal candidate will play a key role in driving continuous improvement, cost reduction, and operational excellence for our clients. We are looking for a strategic leader who is detail-oriented, innovative and can drive positive changes for our clients and within our practice. This role offers significant opportunities for growth by supporting skill development within the practice, expanding service offerings, and cultivating a high-performing team to support strategic projects. Key responsibilities
Lead Manufacturing Process Redesign: Analyze and re-engineer workflows to improve performance, scalability, and cost-efficiency Optimize Bills of Materials (BOMs): Ensure BOM accuracy and standardization; reduce SKUs and enhance material traceability Support ERP/MRP System Integration: Maintain data integrity for BOMs, routings, and production data to enable effective planning and inventory control Standardize Components and Processes: Identify and implement standardization across product lines to reduce complexity and cost Collaborate Cross-Functionally: Partner with engineering, supply chain, finance, and operations to align design with manufacturing capabilities and cost targets Drive Manufacturing Cost Analysis: Analyze material, labor, and overhead to support cost reduction and make-vs-buy decisions Lead Lean and Continuous Improvement Initiatives: Conduct value stream mapping and apply Lean, Six Sigma, or 5S methodologies to eliminate waste and improve efficiency Optimize Production Routing and Capacity Planning: Improve routing sequences, cycle times, and assess plant capabilities for layout and resource planning Develop and Maintain Documentation: Create and manage work instructions, process flows, and support Engineering Change Orders (ECOs) Ensure Compliance and Support Quality: Monitor production data, support root cause analysis, and ensure adherence to safety, quality, and environmental standards Qualifications
8+ years of experience in manufacturing, engineering, product design and new product introduction, corporate strategy, management consulting, or enterprise transformation Experience in consumer products and/or industrials industries Experience within our core industry focus: consumer goods, food and beverage, industrials and manufacturing Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field Strong knowledge of manufacturing processes (machining, assembly, welding, etc.) and equipment Familiarity with Lean manufacturing principles, Six Sigma, and root cause analysis tools Experience with CAD software (SolidWorks, AutoCAD, etc.) and ERP/MRP systems Strong analytical, problem-solving, and project management skills Excellent communication and collaboration abilities; executive-level presentation experience Deep cross-functional business acumen—especially in consumer goods, food & beverage, industrials, or manufacturing Experience with change management, organizational design, or ERP transformation is a plus Ability to travel 50% Preferred Qualifications
Experience in specific industries (e.g., automotive, aerospace, consumer goods, window and door systems) Certifications such as Lean Six Sigma Green Belt or Black Belt Knowledge of statistical process control (SPC) and FMEA Location: This is a hybrid role with flexibility to work from home. Other locations outside of listed ones are being considered. All applicants will receive consideration for employment. RSM does not tolerate discrimination or harassment based on race, color, creed, religion, sex, gender, sexual orientation, HIV status, national origin, disability, age, or any other characteristic protected by law. Accommodation for applicants with disabilities is available upon request in connection with recruitment and/or employment. If you require a reasonable accommodation to complete an application or interview, please call 800-274-3978 or send an email to careers@rsmus.com. RSM does not hire entry-level candidates who require sponsorship now or in the future. Salary range for this role is $107,000 - $214,500, with eligible discretionary bonus based on firm and individual performance.
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