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Wauseon Machine / McAlister Design and Automation

Manufacturing Engineer Job at Wauseon Machine / McAlister Design and Automation

Wauseon Machine / McAlister Design and Automation, Wauseon, OH, US, 43567

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Description

  • Process Development:
    • Design, develop and optimize machining processes, primarily focused on turning operations, to achieve optimal production efficiency and quality.
    • Analyze existing manufacturing processes and identify areas for improvement to reduce waste, increase throughput, and enhance quality.
    • Enhance manufacturing and inspection efficiency and effectiveness.
    • Lead reverse engineering, continuous improvement for machining processes (SMED, TPM, Standard Work and 5S)
    • Troubleshooting equipment and processing issues
  • CNC Programming:
    • Develop, evaluate, and improve CNC lathe manufacturing processes and programs.
    • Collaborate with operators to troubleshoot and resolve machining issues.
  • Quality Assurance:
    • Implement quality control measures and conduct regular inspections to ensure compliance with specifications and standards.
    • Analyze and address non-conformance issues, implementing corrective and preventive actions.
  • Collaboration:
    • Ensure best use of equipment and labor resources including equipment capability.
    • Support estimating, sales and operations as required. This includes routing steps, times, determining the materials, tools, and gauge needs prior to releasing the orders to production.
    • Work closely with customers to ensure manufacturability of new product designs and GD&T.
    • Collaborate with cross-functional teams, including production, quality, and supply chain, to meet production goals.
    • Collaborate with maintenance team to ensure equipment functionality via planned TPM and repair support.
  • Documentation and Reporting:
    • Maintain accurate documentation of processes, tooling, and machine setups.
    • Prepare reports on production metrics, process improvements, and project statuses for management review.
  • Training and Support:
    • Provide training and guidance to production staff on new processes and equipment.
    • Assist in the development of work instructions and standard operating procedures (SOPs).
    • Collaborate with maintenance team to ensure equipment functionality and improve capabilities.
    • Enhance professional and technical skills by participating in educational workshops, seminars and conferences.
Requirements
  • Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, or a related field.
  • Minimum of 5 years of experience in manufacturing engineering, with a strong focus on precision machining and turning operations with various raw materials.
  • Proven experience with CNC programming and operation of turning machines.
  • Proficiency in CNC programming languages (e.g., G-code, M-code) and CAD/CAM software (MasterCam) and SolidWorks.
  • Familiarity with machining tools, fixtures, and setups used in turning operations.
  • Strong understanding of machining processes, materials, and quality control methodologies.