Manufacturing Engineer Job at ZipRecruiter in Novi

Position Summary

We are seeking a highly driven and hands-on Manufacturing Engineer to support the launch and operation of new automotive component production lines in a dynamic, fast-paced manufacturing environment. This position plays a pivotal role in the design, implementation, optimization, and continuous improvement of production and assembly processes, particularly those involving injection molding equipment and automated systems. The ideal candidate will bring startup energy, problem-solving agility, and a deep understanding of automotive manufacturing standards.

Key Responsibilities

Production Line Launch & Equipment Commissioning

• Lead and support the launch of new production lines, including layout planning, equipment installation, validation, and process documentation.
• Specify, procure, and commission production and assembly equipment, including injection molding machines, automated assembly systems, and robotic integration.
• Collaborate with cross-functional teams (e.g., plant operations, maintenance, R&D, quality) to ensure launch timelines and quality targets are met.

Process Optimization & Continuous Improvement

• Analyze existing manufacturing processes to identify and implement improvements in cycle time, throughput, cost, and quality.
• Apply lean manufacturing principles (5S, Kaizen, Six Sigma, etc.) to reduce waste and enhance operational efficiency.
• Create and maintain standard operating procedures (SOPs), work instructions, and PFMEAs.

Injection Molding & Assembly

• Troubleshoot and optimize injection molding processes, including material flow, tooling performance, cooling strategies, and part quality.
• Develop and support assembly processes for automotive components, ensuring robust and repeatable operations.

Quality & Compliance

• Partner with Quality Engineers to ensure manufacturing processes meet automotive standards (e.g., IATF 16949, APQP, PPAP).
• Lead root cause analysis and implement corrective actions for non-conformances using structured problem-solving tools (e.g., 8D, Fishbone, 5-Why).
• Conduct capability studies and participate in audits (internal and external).

Cross-Functional Engineering Collaboration

• Work closely with R&D and product engineering teams to ensure manufacturability of new designs (DFM/DFA).
• Provide feedback on part design for injection molded and assembled components to ensure cost-effective production feasibility.
• Support prototype builds and transition to full-scale production.

Cost Analysis & Efficiency

• Analyze manufacturing cost structures and identify areas for cost reduction (materials, labor, equipment utilization).
• Evaluate supplier processes and support sourcing decisions for tooling and automation.
• Support capital investment planning and justification (ROI analysis).

Qualifications & Skills

• Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related field.
• 3+ years of experience in a manufacturing engineering role within an automotive production environment.
• Hands-on experience with injection molding, automated assembly, and robotic systems.
• Demonstrated experience supporting or leading new production line launches or plant startups.
• Proficient in lean manufacturing tools and techniques (5S, value stream mapping, SMED, etc.).
• Working knowledge of quality tools and automotive standards (e.g., IATF 16949, PPAP, APQP, FMEA).
• Proficiency with CAD software (e.g., SolidWorks, AutoCAD) and Microsoft Office Suite.
• Strong project management, analytical, and problem-solving skills.
• Ability to work independently and cross-functionally in a fast-paced, hands-on environment.
• 5+ years of experience, with Tier 1 or OEM supplier background.
• Experience with programmable logic controllers (PLCs), HMI interfaces, and production monitoring systems.
• Knowledge of plastic part design and mold/tooling concepts.
• Familiarity with ERP or MES systems.
• Fluency in Mandarin or familiarity with Chinese manufacturing culture (a plus for multinational team coordination).

Working Environment & Travel

• On-site role within a plant production environment, requiring frequent interaction with shop floor personnel, equipment vendors, and engineering teams.
• Occasional domestic and international travel (less than 10%) may be required for supplier visits, equipment sourcing, or global team support.

What We Offer

• A fast-paced, startup-style work environment with high visibility and impact.
• Opportunities to grow with a new and expanding production operation.
• Collaborative and entrepreneurial company culture.
• Competitive salary, performance incentives, and comprehensive benefits.