Kasmo Global
ontrols Engineer - Injection Moulding Facility
Kasmo Global, Morrisville, North Carolina, United States, 27560
Job Title:
Controls Engineer - Injection Moulding Facility
Location:
Lancaster, PA
Job Overview
We are seeking a skilled
Controls Engineer
to support, maintain, and enhance automation systems within our Injection Moulding facility. The role involves developing, troubleshooting, and optimizing control systems for injection Moulding machines, auxiliaries, and related automation to ensure high efficiency, quality, and reliability of production.
Key Responsibilities Design, develop, and maintain PLC/HMI/SCADA-based control systems for injection Moulding machines and auxiliary equipment (robots, dryers, chillers, conveyors, etc.). Troubleshoot electrical and automation issues to minimize downtime. Program and modify PLCs (Siemens, Allen-Bradley, Mitsubishi, etc.) and HMIs to improve cycle times, efficiency, and safety. Vision systems (Cognex, Keyence, Omron, Sick, Basler, OpenCV-based solutions) for inspection and defect detection. Integrated
vision inspection systems
for in-line defect detection, dimensional accuracy, and traceability. Integrate new machines, robotics, and automation equipment into existing systems. Ensure compliance with safety standards, electrical codes, and company policies. Collaborate with maintenance, production, and quality teams to resolve automation and process-related issues. Provide documentation (wiring diagrams, control logic, program backups, change logs). Support preventive and predictive maintenance activities for automation systems. Lead or support continuous improvement initiatives such as Industry 4.0/IIoT integration, data acquisition, and energy optimization. Train technicians and operators on control system functionalities and troubleshooting. Qualifications & Skills
Bachelor's degree in electrical, Electronics, Instrumentation, Mechatronics, or related field. 7+ years of experience in automation/controls engineering, preferably in plastics or injection Moulding industry. Hands-on experience with PLC programming (Siemens, Allen-Bradley, Mitsubishi, or similar). Familiarity with robotics (Fanuc robot, SCARA robot or similar) and integration with Moulding machines. Strong knowledge of industrial communication protocols (Ethernet/IP, Profinet, Profibus, Modbus, OPC-UA). Experience with SCADA, HMI development, and data logging systems. Solid understanding of electrical schematics, motor controls, VFDs, and safety circuits. Problem-solving mindset with the ability to work under pressure in a fast-paced production environment. Good communication skills and ability to work in cross-functional teams. Preferred (Nice-to-Have)
Experience in
injection Moulding process optimization
(cycle time reduction, scrap reduction). Knowledge of Industry 4.0, MES, or IIoT platforms. Exposure to vision systems and quality inspection automation. Familiarity with ISO/TS standards for manufacturing.
Controls Engineer - Injection Moulding Facility
Location:
Lancaster, PA
Job Overview
We are seeking a skilled
Controls Engineer
to support, maintain, and enhance automation systems within our Injection Moulding facility. The role involves developing, troubleshooting, and optimizing control systems for injection Moulding machines, auxiliaries, and related automation to ensure high efficiency, quality, and reliability of production.
Key Responsibilities Design, develop, and maintain PLC/HMI/SCADA-based control systems for injection Moulding machines and auxiliary equipment (robots, dryers, chillers, conveyors, etc.). Troubleshoot electrical and automation issues to minimize downtime. Program and modify PLCs (Siemens, Allen-Bradley, Mitsubishi, etc.) and HMIs to improve cycle times, efficiency, and safety. Vision systems (Cognex, Keyence, Omron, Sick, Basler, OpenCV-based solutions) for inspection and defect detection. Integrated
vision inspection systems
for in-line defect detection, dimensional accuracy, and traceability. Integrate new machines, robotics, and automation equipment into existing systems. Ensure compliance with safety standards, electrical codes, and company policies. Collaborate with maintenance, production, and quality teams to resolve automation and process-related issues. Provide documentation (wiring diagrams, control logic, program backups, change logs). Support preventive and predictive maintenance activities for automation systems. Lead or support continuous improvement initiatives such as Industry 4.0/IIoT integration, data acquisition, and energy optimization. Train technicians and operators on control system functionalities and troubleshooting. Qualifications & Skills
Bachelor's degree in electrical, Electronics, Instrumentation, Mechatronics, or related field. 7+ years of experience in automation/controls engineering, preferably in plastics or injection Moulding industry. Hands-on experience with PLC programming (Siemens, Allen-Bradley, Mitsubishi, or similar). Familiarity with robotics (Fanuc robot, SCARA robot or similar) and integration with Moulding machines. Strong knowledge of industrial communication protocols (Ethernet/IP, Profinet, Profibus, Modbus, OPC-UA). Experience with SCADA, HMI development, and data logging systems. Solid understanding of electrical schematics, motor controls, VFDs, and safety circuits. Problem-solving mindset with the ability to work under pressure in a fast-paced production environment. Good communication skills and ability to work in cross-functional teams. Preferred (Nice-to-Have)
Experience in
injection Moulding process optimization
(cycle time reduction, scrap reduction). Knowledge of Industry 4.0, MES, or IIoT platforms. Exposure to vision systems and quality inspection automation. Familiarity with ISO/TS standards for manufacturing.