MetalTek
Job Type
Full-time
Description
At MetalTek International, we are a leading producer of
high-quality metal castings , specializing in
centrifugal, investment, and sand casting
processes. Our castings
power, protect, and connect the world , serving industries such as
energy, aerospace, transportation, infrastructure, and defense . We are committed to
innovation, automation, and continuous improvement , ensuring that our foundry operations remain efficient, cost-effective, and technologically advanced.
Job Summary:
We are seeking a
Senior Manager of Controls & Automation
to
evaluate our current controls & automation capabilities, develop a long-term strategy, and execute key projects
that will enhance productivity, reduce costs, and improve process control in our manufacturing operations. This role will focus on
modernizing and optimizing controls & automation systems for centrifugal, investment, and sand-casting processes
to improve efficiency, quality, and safety.
The ideal candidate has a deep understanding of
industrial automation, control systems, and process optimization
in a heavy manufacturing environment with experience leading projects that drive meaningful improvements in
melting, pouring, molding, core making, shakeout, heat treat, machining, inspection and more .
Key Responsibilities:
Strategic Planning & Automation Development
Assess and document the
current state of automation and controls
across centrifugal, investment, and sand-casting manufacturing operations. Develop a
multi-year roadmap
for controls and automation improvements, aligning with company goals for
efficiency, cost reduction, and quality enhancement . Research and implement
emerging technologies
(robotics, AI-driven process control, vision systems, IoT, smart sensors) to modernize casting processes. Collaborate with
operations, maintenance, IT, and engineering teams
to ensure seamless integration of controls and automation solutions. Project Execution & Process Optimization
Lead controls and automation initiatives that make our processes
better, faster, and cheaper . Optimize
PLC, HMI, SCADA, robotic, and motion control systems
focusing on improving cycle time and part quality. Implement
real-time monitoring, predictive analytics, and automated quality control systems . Work closely with vendors and internal teams to
design, program, and commission new automation solutions . Leadership & Team Development
Work in partnership with operations leaders to manage and mentor a team of
automation engineers, controls technicians, and maintenance personnel . Build a culture of
continuous improvement and technological advancement
in manufacturing controls & automation across the enterprise. Provide training programs to upskill employees on
controls &
automation technologies and smart manufacturing concepts . Reliability, Maintenance & Safety
Ensure the
reliability and uptime of automation and control systems
in high-temperature foundry environments. Develop and maintain
preventive maintenance programs
for automated equipment. Implement
safety automation systems
to improve workplace safety in hazardous foundry conditions. Troubleshoot and resolve complex
control system issues in melting, pouring, and finishing operations . Why Join Us?
Opportunity to
lead cutting-edge automation initiatives
in a growing
metal casting
company. Collaborative and innovative work environment. Competitive salary, benefits, and career growth opportunities. Make a direct impact in an industry that
powers, protects, and connects the world . If you're passionate about automation and ready to
transform the future of casting, apply today!
Requirements
Qualifications & Experience:
Bachelor's degree
in Electrical Engineering, Automation, Mechatronics, or a related field. 7+ years of experience
in industrial automation and controls, preferably in a
foundry, metal casting, or heavy manufacturing
environment. Strong knowledge of
PLCs (Allen-Bradley, Siemens, etc.), HMIs, SCADA, industrial robotics, and IoT solutions. Hands-on experience optimizing
centrifugal, investment, and sand-casting
processes through automation in a low-volume, high-mix shop. Familiarity with
vision systems, robotic material handling, predictive maintenance, and Industry 4.0 technologies. Proven track record of leading
automation projects from concept to execution
in a manufacturing setting. Knowledge of
Lean Manufacturing, Six Sigma, and process control methodologies
is a plus. Strong
problem-solving, leadership, and project management
skills. Equal Opportunity Employer, including Veterans and Individuals with Disabilities
Drug Free Workplace
Full-time
Description
At MetalTek International, we are a leading producer of
high-quality metal castings , specializing in
centrifugal, investment, and sand casting
processes. Our castings
power, protect, and connect the world , serving industries such as
energy, aerospace, transportation, infrastructure, and defense . We are committed to
innovation, automation, and continuous improvement , ensuring that our foundry operations remain efficient, cost-effective, and technologically advanced.
Job Summary:
We are seeking a
Senior Manager of Controls & Automation
to
evaluate our current controls & automation capabilities, develop a long-term strategy, and execute key projects
that will enhance productivity, reduce costs, and improve process control in our manufacturing operations. This role will focus on
modernizing and optimizing controls & automation systems for centrifugal, investment, and sand-casting processes
to improve efficiency, quality, and safety.
The ideal candidate has a deep understanding of
industrial automation, control systems, and process optimization
in a heavy manufacturing environment with experience leading projects that drive meaningful improvements in
melting, pouring, molding, core making, shakeout, heat treat, machining, inspection and more .
Key Responsibilities:
Strategic Planning & Automation Development
Assess and document the
current state of automation and controls
across centrifugal, investment, and sand-casting manufacturing operations. Develop a
multi-year roadmap
for controls and automation improvements, aligning with company goals for
efficiency, cost reduction, and quality enhancement . Research and implement
emerging technologies
(robotics, AI-driven process control, vision systems, IoT, smart sensors) to modernize casting processes. Collaborate with
operations, maintenance, IT, and engineering teams
to ensure seamless integration of controls and automation solutions. Project Execution & Process Optimization
Lead controls and automation initiatives that make our processes
better, faster, and cheaper . Optimize
PLC, HMI, SCADA, robotic, and motion control systems
focusing on improving cycle time and part quality. Implement
real-time monitoring, predictive analytics, and automated quality control systems . Work closely with vendors and internal teams to
design, program, and commission new automation solutions . Leadership & Team Development
Work in partnership with operations leaders to manage and mentor a team of
automation engineers, controls technicians, and maintenance personnel . Build a culture of
continuous improvement and technological advancement
in manufacturing controls & automation across the enterprise. Provide training programs to upskill employees on
controls &
automation technologies and smart manufacturing concepts . Reliability, Maintenance & Safety
Ensure the
reliability and uptime of automation and control systems
in high-temperature foundry environments. Develop and maintain
preventive maintenance programs
for automated equipment. Implement
safety automation systems
to improve workplace safety in hazardous foundry conditions. Troubleshoot and resolve complex
control system issues in melting, pouring, and finishing operations . Why Join Us?
Opportunity to
lead cutting-edge automation initiatives
in a growing
metal casting
company. Collaborative and innovative work environment. Competitive salary, benefits, and career growth opportunities. Make a direct impact in an industry that
powers, protects, and connects the world . If you're passionate about automation and ready to
transform the future of casting, apply today!
Requirements
Qualifications & Experience:
Bachelor's degree
in Electrical Engineering, Automation, Mechatronics, or a related field. 7+ years of experience
in industrial automation and controls, preferably in a
foundry, metal casting, or heavy manufacturing
environment. Strong knowledge of
PLCs (Allen-Bradley, Siemens, etc.), HMIs, SCADA, industrial robotics, and IoT solutions. Hands-on experience optimizing
centrifugal, investment, and sand-casting
processes through automation in a low-volume, high-mix shop. Familiarity with
vision systems, robotic material handling, predictive maintenance, and Industry 4.0 technologies. Proven track record of leading
automation projects from concept to execution
in a manufacturing setting. Knowledge of
Lean Manufacturing, Six Sigma, and process control methodologies
is a plus. Strong
problem-solving, leadership, and project management
skills. Equal Opportunity Employer, including Veterans and Individuals with Disabilities
Drug Free Workplace