ALTEN Technology USA
Sr. Design Engineer (Thrust Integration)
ALTEN Technology USA, San Jose, California, United States, 95199
Sr. Design Engineer (Thrust Integration)
ALTEN Technology USA is an engineering company helping clients bring groundbreaking ideas to life—from advancing space exploration and life-saving medical devices to building autonomous electric vehicles. With 3,000+ experts across North America, we partner with leading companies in aerospace, medical devices, robotics, automotive, commercial vehicles, EVs, rail, and more. As part of the global ALTEN Group, we deliver across the entire product development cycle, from consulting to full project outsourcing. When you join ALTEN Technology USA, you’ll collaborate on some of the world’s toughest engineering challenges, supported by mentorship, career growth opportunities, and comprehensive benefits.
Role: Sr. Design Engineer (Thrust Integration) — you will be responsible for the following responsibilities and qualifications.
Responsibilities
Design and Engineering
Develop and maintain CAD and drawings to document interfaces between thrust unit subsystems and airframe interfaces
Own and maintain thrust unit envelope CAD models and keep out zones to enable comprehensive vehicle package studies
Own thrust unit configuration management, tracking various pedigrees and versions of hardware
Lead detailed design and development of the thrust unit attach hardware from concept through production
Assist in fairing integration design to optimize aerodynamic and thermal performance and system accessibility
Interface with maintenance team to ensure thrust unit designs meet serviceability goals and enable efficient maintenance operations
Collaborate with manufacturing team to ensure seamless aircraft integration processes, optimize assembly tooling design, and develop suitable shipping and handling solutions
Analysis and Project Management
Own and maintain comprehensive mass budget tracking for all thrust unit subsystems, identifying risks and weight optimization opportunities
Perform structural and thermal analysis of thrust unit components using FEA tools
Conduct trade studies to optimize system integration, mass efficiency, and performance
Support test planning and validation activities for thrust unit assemblies
Analyze test data and implement design improvements based on findings
Leadership and Collaboration
Collaborate with vehicle integration, airframe, aerodynamics, loads, and systems teams to ensure integrated thrust unit meets all requirements
Work cross-functionally with sourcing and quality teams to support supplier selection, component qualification, and inspection requirements for integration components
Participate in design reviews and provide technical expertise for critical integration decisions
Qualifications
Education & Experience
Bachelor's Degree in mechanical/aerospace engineering, or related field
Minimum of 4+ years of mechanical design experience, preferably in aerospace or automotive systems
Proven experience with system-level integration, interface management, and mount design
Experience with propulsion system integration or similar rotating machinery applications
Experience generating Bills of Materials (BOM) and managing change control processes
Technical Expertise
Proficiency in CAD modeling (NX preferred), 2D drawings, tolerance analysis, and GD&T
Strong understanding of structural analysis and FEA software packages (ANSYS, NASTRAN preferred)
Knowledge of aerospace fastening methods, mounting systems, and structural interfaces
Experience with mass budgeting, configuration management, and systems integration
Understanding of manufacturing processes for aerospace structural components
Communication and Organization
Proven ability to coordinate cross-functional technical initiatives across multiple subsystem teams
Excellent documentation and communication skills for maintaining complex interface requirements
Capacity to manage multiple integration challenges and priorities simultaneously
Strong analytical and problem-solving skills for resolving interface conflicts
Additional Requirements
Availability for domestic travel as needed
Demonstrated commitment to safety and quality in engineering practices
Preferred Qualifications
Aerospace development and certification experience
Experience with electric propulsion systems or hybrid powertrains
Background in aircraft structural design and certification requirements
Self-motivated with exceptional attention to detail and systems-thinking approach
Track record of successful product integration and launch experience
Experience with vibration isolation and dynamic system mounting
Salary Range:
$135K-$170K
The actual salary offered is dependent on various factors including location, and the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience.
ALTEN Technology is an Equal Opportunity Employer. Our policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.
Compliance Notice: ALTEN USA is a federal contractor subject to VE/VETRAA and EEO requirements. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.
Drug Screening Requirement: As a federal contractor, ALTEN USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.
Seniority level: Mid-Senior level
Employment type: Full-time
Job function: Engineering and Information Technology
Industries: Technology, Information and Internet
Note: This posting excludes unrelated job listings and notices that appear to be copied from other jobs.
#J-18808-Ljbffr
Role: Sr. Design Engineer (Thrust Integration) — you will be responsible for the following responsibilities and qualifications.
Responsibilities
Design and Engineering
Develop and maintain CAD and drawings to document interfaces between thrust unit subsystems and airframe interfaces
Own and maintain thrust unit envelope CAD models and keep out zones to enable comprehensive vehicle package studies
Own thrust unit configuration management, tracking various pedigrees and versions of hardware
Lead detailed design and development of the thrust unit attach hardware from concept through production
Assist in fairing integration design to optimize aerodynamic and thermal performance and system accessibility
Interface with maintenance team to ensure thrust unit designs meet serviceability goals and enable efficient maintenance operations
Collaborate with manufacturing team to ensure seamless aircraft integration processes, optimize assembly tooling design, and develop suitable shipping and handling solutions
Analysis and Project Management
Own and maintain comprehensive mass budget tracking for all thrust unit subsystems, identifying risks and weight optimization opportunities
Perform structural and thermal analysis of thrust unit components using FEA tools
Conduct trade studies to optimize system integration, mass efficiency, and performance
Support test planning and validation activities for thrust unit assemblies
Analyze test data and implement design improvements based on findings
Leadership and Collaboration
Collaborate with vehicle integration, airframe, aerodynamics, loads, and systems teams to ensure integrated thrust unit meets all requirements
Work cross-functionally with sourcing and quality teams to support supplier selection, component qualification, and inspection requirements for integration components
Participate in design reviews and provide technical expertise for critical integration decisions
Qualifications
Education & Experience
Bachelor's Degree in mechanical/aerospace engineering, or related field
Minimum of 4+ years of mechanical design experience, preferably in aerospace or automotive systems
Proven experience with system-level integration, interface management, and mount design
Experience with propulsion system integration or similar rotating machinery applications
Experience generating Bills of Materials (BOM) and managing change control processes
Technical Expertise
Proficiency in CAD modeling (NX preferred), 2D drawings, tolerance analysis, and GD&T
Strong understanding of structural analysis and FEA software packages (ANSYS, NASTRAN preferred)
Knowledge of aerospace fastening methods, mounting systems, and structural interfaces
Experience with mass budgeting, configuration management, and systems integration
Understanding of manufacturing processes for aerospace structural components
Communication and Organization
Proven ability to coordinate cross-functional technical initiatives across multiple subsystem teams
Excellent documentation and communication skills for maintaining complex interface requirements
Capacity to manage multiple integration challenges and priorities simultaneously
Strong analytical and problem-solving skills for resolving interface conflicts
Additional Requirements
Availability for domestic travel as needed
Demonstrated commitment to safety and quality in engineering practices
Preferred Qualifications
Aerospace development and certification experience
Experience with electric propulsion systems or hybrid powertrains
Background in aircraft structural design and certification requirements
Self-motivated with exceptional attention to detail and systems-thinking approach
Track record of successful product integration and launch experience
Experience with vibration isolation and dynamic system mounting
Salary Range:
$135K-$170K
The actual salary offered is dependent on various factors including location, and the candidate’s combination of job-related knowledge, qualifications, skills, education, training, and experience.
ALTEN Technology is an Equal Opportunity Employer. Our policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.
Compliance Notice: ALTEN USA is a federal contractor subject to VE/VETRAA and EEO requirements. We are an Equal Opportunity Employer and consider all qualified applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.
Drug Screening Requirement: As a federal contractor, ALTEN USA maintains a drug-free workplace. All candidates selected for employment will be required to successfully complete a pre-employment drug screening as a condition of hire.
Seniority level: Mid-Senior level
Employment type: Full-time
Job function: Engineering and Information Technology
Industries: Technology, Information and Internet
Note: This posting excludes unrelated job listings and notices that appear to be copied from other jobs.
#J-18808-Ljbffr