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Apex Placement & Consulting

Chief Operating Officer

Apex Placement & Consulting, Ferndale, Michigan, United States, 48220

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Chief Operating Officer APEX Placement and Consulting has partnered with an exciting Aluminum Forging Manufacturer in Metro Detroit looking to add a Chief Operating Officer (COO) to their executive leadership team. The COO will oversee all manufacturing and operational functions, ensuring production efficiency, safety, and profitability while driving long-term strategic growth. Keep reading for more details!

What’s in it for you

Competitive salary and performance-based incentives

Comprehensive benefits package: Medical, Dental, Vision, and 401K

Paid vacation and holidays

Opportunity to lead a high-impact operation within a growing aluminum forging company

Collaborate with an experienced leadership team committed to innovation and continuous improvement

What your day will look like Operational Leadership

Oversee day-to-day operations across forging, machining, heat treatment, finishing, and logistics.

Develop and execute strategies to maximize productivity, safety, and profitability.

Standardize best practices and lead continuous improvement across facilities.

Production & Process Optimization

Drive efficiency through Lean Manufacturing, Six Sigma, and KPI tracking.

Increase press utilization, improve die life, and reduce downtime.

Partner with engineering to improve tooling, material flow, and part quality.

Metallurgy & Quality Assurance

Ensure compliance with ASTM, AS9100, and IATF 16949 standards.

Oversee quality inspection, NDT, ultrasonic, and mechanical testing.

Lead corrective action initiatives and continuous improvement for quality systems.

Manage operational budgets, cost controls, and capital expenditures.

Implement cost-reduction initiatives while maintaining quality and safety.

Support executive leadership in meeting financial and operational targets.

Supply Chain & Materials Management

Oversee procurement of aluminum billets, tooling, and consumables.

Strengthen supplier relationships to ensure consistent quality and delivery.

Optimize inventory control, logistics, and production scheduling.

Health, Safety & Environmental

Promote a strong safety culture and compliance with OSHA and environmental regulations.

Lead proactive safety programs and audits.

Drive sustainability efforts including recycling and energy efficiency.

Leadership & Workforce Development

Lead and mentor plant managers, engineers, and operations staff.

Build a culture of accountability, teamwork, and professional growth.

Develop future leaders and succession plans across the organization.

Strategic Growth & Innovation

Collaborate with the CEO and Board on long-term growth and operational strategy.

Evaluate and implement new forging technologies and automation.

Support new product introduction and capacity expansion initiatives.

Performance Monitoring & Reporting

Establish and report KPIs for safety, quality, delivery, and cost.

Present operational updates to the CEO and Board of Directors.

What we’re looking for Education & Experience:

Bachelor’s degree in Mechanical, Industrial, or Manufacturing Engineering (MBA preferred).

10+ years of progressive leadership experience in metal forging, casting, or heavy manufacturing.

Expertise in aluminum metallurgy and process optimization.

Proven record of success in operational turnarounds, Lean implementation, and cost management.

Experience leading multi-site operations and large cross-functional teams.

Exceptional leadership, communication, and problem-solving skills.

Data-driven and financially astute decision-maker.

Strong understanding of quality standards (AS9100, ISO 9001, IATF 16949).

Strategic thinker with the ability to execute tactical plans effectively.

Passion for safety, innovation, and continuous improvement.

Key Performance Indicators (KPIs):

Safety performance (TRIR, LTI)

OEE (Overall Equipment Effectiveness)

Scrap and rework percentage

Customer satisfaction and audit results

Employee retention and training metrics

At Apex, we actively encourage applications from underrepresented groups. Your unique experiences and perspectives are valuable to us, and we’re excited to see how you can contribute to this organization’s success.

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