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Lerman Holding CO Inc

Plant Manager

Lerman Holding CO Inc, Mount Vernon, Alabama, United States, 36560

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Job Overview

The Operations Manager is responsible for overseeing day-to-day operations in a steel manufacturing facility with a focus on pickling and slitting processes. This role plays a key part in optimizing production efficiency, maintaining safety and compliance standards, managing resources, and ensuring product quality. The ideal candidate brings strong leadership, operational expertise, and an in-depth understanding of steel processing and pickling line operations. Key Responsibilities

Team Leadership:

Supervise and develop production and operations staff, operators, and maintenance personnel. Promote a culture of safety, accountability, and continuous improvement. Production & Process Optimization:

Manage and improve operations to maximize throughput and product quality. Identify bottlenecks, implement process improvements, and reduce downtime. Resource Management:

Allocate labor, materials, and equipment to meet production goals efficiently. Monitor maintenance schedules and ensure equipment reliability. Quality Assurance:

Oversee quality control processes to ensure that steel coils meet required specifications and customer standards. Investigate and resolve quality issues promptly. Inventory & Supply Chain Coordination:

Collaborate with purchasing, logistics, and warehouse teams to ensure timely receipt of raw materials and delivery of finished products. Optimize inventory levels and minimize material waste. Compliance & Safety:

Ensure operations adhere to OSHA regulations, environmental standards, and internal safety protocols. Lead incident investigations and implement corrective actions as needed. Data Monitoring & Reporting:

Track KPIs including throughput, yield, downtime, scrap rate, and safety metrics. Provide regular performance reports and actionable insights to senior leadership. Vendor & Contractor Management:

Manage external vendors, contractors, and service providers for equipment maintenance, chemicals, and outsourced services. Ensure quality, cost-effectiveness, and timely delivery. Project Management:

Lead or assist in plant improvement projects, including equipment upgrades, process automation, and layout changes. Ensure on-time and within-budget execution. Risk Management:

Identify operational risks related to production, safety, and environmental compliance. Develop and implement mitigation and contingency plans. Personal Attributes

High attention to detail and commitment to product quality. Results-driven with strong initiative and decision-making ability. Safety-first mindset with a proactive approach to risk mitigation. Adaptable, resilient, and able to lead through change and growth. Integrity and a commitment to ethical leadership and team development. Qualifications

Bachelor’s degree in Industrial Engineering, Operations Management or related field preferred. Relevant work experience in place of degree considered. Minimum 5 years of experience in steel manufacturing operations, preferably in a facility with pickling lines. Strong understanding of steel processing equipment, acid pickling, and coil handling. Proven leadership experience in a manufacturing or plant environment. Equipment maintenance background a plus Familiarity with ISO 9001, OSHA, and environmental compliance requirements. Proficient in ERP systems and Microsoft Office Suite; experience with manufacturing data systems preferred. Excellent problem-solving, communication, and organizational skills.

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