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BAE Systems PLC

Principal Continuous Improvement Engineer

BAE Systems PLC, Fort Walton Beach, Florida, us, 32549

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Job Description How does it feel to work on a team driven to make a big impact? Empowering. The BAE Systems site in York, Pennsylvania is seeking a seasoned Continuous Improvement – Business Transformation Leader. In this role, as a principal level Continuous Improvement Subject Matter Expert, you will help develop and sustain a lean culture using various Lean tools with the focus on achieving world‑class safety and manufacturing performance. You will be an innovator with expertise in lean manufacturing, overall operations management, and plant transformations.

You will perform all aspects of Continuous Improvement (CI) activities, driven by business needs and company strategies / objectives.

Business Transformation Initiatives

Facilitate end‑to‑end lean and Six Sigma transformation projects, including planning, implementation, and evaluation phases.

Collaborate with cross‑functional team members to identify improvement opportunities and develop comprehensive lean and Six Sigma strategies aligned with organizational goals.

Be accountable for project identification, prioritization, and achievement by applying models, methods, and standards, including Visual Management Systems, KPI Metric boards, and tools aligned with plant, department, and program objectives using a “Go and See” approach.

Help develop and sustain a culture of continuous improvement using various CI tools focused on world‑class safety and manufacturing performance.

Process Optimization

Analyze existing processes, identify inefficiencies, and implement lean methodologies to streamline workflows, reduce waste, and enhance productivity.

Utilize tools such as value stream mapping, Kaizen events, TPM, and 5S to drive process improvements.

Change Management

Act as a change agent to foster a culture of continuous improvement within the organization.

Provide guidance and support to stakeholders at all levels to ensure buy‑in and successful implementation of lean initiatives.

Training and Development

Develop and deliver training programs on lean principles, tools, and techniques to build capability and empower associates to drive improvement at all levels of the organization.

Teach and coach Lean leadership concepts and behaviors, including servant leadership and Lean daily management routines with visual management.

Help establish key performance indicators (KPIs) to measure the effectiveness of CI initiatives. Monitor progress and track performance metrics.

Apply project management tools to facilitate all projects within scope while ensuring timeline and target accomplishment, including savings or additional impact calculation, approvals, documentation, and 12‑month tracking for sustainability.

Continuous Learning

Stay abreast of industry best practices, emerging trends, and new technologies related to lean methodologies and continuous improvement.

Apply insights to refine existing processes and drive innovation within the organization.

Continuously focus on capability development and certifications related to CI knowledge and application, especially for peers in Quality, Operations, Manufacturing, and Engineering.

Required Education, Experience & Skills

Typically requires a Bachelor’s Degree in Engineering, Science, or a related discipline with six years of related experience, or the overall equivalent.

Subject Matter Expertise in Lean and Continuous Improvement concepts, systems, methodologies, and tools.

Lean & Six Sigma certification (Black Belt preferred).

Experience with Quality, Manufacturing, Industrial, or Mechanical engineering departments and activities.

Proven Project Management skills.

Pro‑active with experience influencing, directing, guiding, and driving change.

Highly effective communicator, both written and spoken.

Training experience, in one‑on‑one and group settings.

Experience presenting material and providing mentoring and coaching.

Computer experience with Microsoft Office Suite, Minitab, Visio, or similar applications.

Preferred Education, Experience & Skills

Practical application of Advanced Product Quality Planning (via Core Quality Tools).

Toyota Production System exposure.

Lean transformation experience.

Certified Kaizen Facilitator.

Certified Lean Six Sigma Black Belt.

Manufacturing, Industrial, Mechanical Engineer.

Experience with Digital CI tools.

Knowledge of sustainable manufacturing practices.

Pay Information Full‑Time Salary Range: $105,254 – $178,931.

Please note: This range is based on our market pay structures. However, individual salaries are determined by a variety of factors including, but not limited to, business considerations, local market conditions, and internal equity, as well as candidate qualifications, such as skills, education, and experience.

Employee Benefits At BAE Systems, we support our employees in all aspects of their life, including health and financial well‑being. Regular employees scheduled to work 20+ hours per week are offered health, dental, and vision insurance; health savings accounts; a 401(k) savings plan; disability coverage; and life and accident insurance. We also offer an employee assistance program, a legal plan, and other perks including discounts on home, auto, and pet insurance. Our leave programs include paid time off, paid holidays, and other types of leave such as paid parental, military, bereavement, and applicable federal and state sick leave. Employees may participate in our company recognition program to receive monetary or non‑monetary recognition awards. Other incentives may be available based on position level and/or job specifics.

About BAE Systems Platforms & Services BAE Systems, Inc. is the U.S. subsidiary of BAE Systems plc, an international defense, aerospace, and security company delivering a full range of products and services for air, land, and naval forces, as well as advanced electronics, security, information technology solutions, and customer support services. Improving the future and protecting lives is an ambitious mission, and it’s what we do at BAE Systems. Working here means using your passion and ingenuity where it counts – defending national security with breakthrough technology, superior products, and intelligence solutions.

As you develop the latest technology and defend national security, you will continually hone your skills on a team—making a big impact on a global scale. At BAE Systems, you’ll find a rewarding career that truly makes a difference.

The Platforms & Services (P&S) sector under BAE Systems, Inc. does the big stuff: armored combat vehicles, naval guns, missile launchers, and ship repair. Our employees take pride in the work they do and why they do it. They are on the front lines every day, building our products to protect the lives of those who serve. We may be biased, but we think P&S does some of the coolest work around, and we think you will too.

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