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Shield AI

Aircraft Configuration Design Engineer

Shield AI, Washington, District of Columbia, us, 20022

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Overview

This position is ideal for a mechanical or aerospace engineer with a passion for cutting‑edge aircraft design, multi‑disciplinary systems integration, and iterative prototyping in a fast‑paced defense technology environment. Location

Washington D.C. – Onsite position Base Pay Range

$136,700.00/yr – $200,000.00/yr What You'll Do

Assist in the conceptual and preliminary design of Shield AI’s UAV platforms, ensuring optimal aerodynamic and structural configurations. Support aircraft sizing, weight estimation, and trade studies to evaluate different airframe configurations. Work with multi‑disciplinary engineering teams (mechanical, electrical, propulsion, avionics) to ensure seamless system integration. Develop and refine 3D CAD models of aircraft structures, subsystems, and flight‑critical components. Perform basic aerodynamic and structural analysis using computational tools to assess feasibility and performance impacts. Participate in design reviews, system trade studies, and prototype development efforts. Support rapid prototyping and wind tunnel testing of scaled models to validate design concepts. Assist in requirements development, documentation, and verification planning for aircraft subsystems. Ensure designs comply with manufacturing feasibility, mission requirements, and aerospace industry standards. Work closely with manufacturing and production teams to transition designs from concept to prototype and full‑scale production. Required Qualifications

Bachelor’s degree in Aerospace, Mechanical, or Systems Engineering (or related field). 5 years of experience in aircraft design, configuration layout, or airframe integration. Proficiency in CAD modeling (NX, SolidWorks, or similar) for airframe and structural design. Basic understanding of aircraft aerodynamics, structures, and propulsion system integration. Ability to perform basic FEA, CFD, or weight & balance assessments. Strong problem‑solving skills, attention to detail, and ability to work in cross‑functional teams. Excellent communication and technical documentation skills. Job Details

Seniority level: Mid‑Senior level Employment type: Full‑time Job function: Design Industries: Aviation and Aerospace Component Manufacturing, Defense and Space Manufacturing

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