Human Capital Solutions, Inc.
Dir of Operations - Single Site
Human Capital Solutions, Inc., Houston, Texas, United States, 77246
Industry:
Manufacturing – Forest Products and Animal Comfort Products
Work Locations acceptable:
Crockett, TX (with occasional travel to Eastern MD)
Position Summary:
Our client, an award-winning and fast-growing manufacturing & packaging company, is seeking a Director of Operations for the Crockett, TX facility. This role will report directly to the CEO. The Director of Operations will be the on-site leader responsible for daily plant operations, including production, maintenance, safety, quality, and shipping. This individual will ensure reliable, efficient, and cost-effective operations while fostering a culture of teamwork, safety, and continuous improvement. The ideal candidate is a hands-on leader who thrives in a fast-paced manufacturing environment and has a passion for operational excellence.
This role oversees wood shavings and pellet manufacturing operations and logistics to profitably meet customer demand for high-quality animal bedding products. This includes managing raw material flow, drying processes, packaging, and inventory movement to ensure efficient throughput and reliable delivery.
Absolute Minimum Must Have’s / Experience / Requirements Bachelors Degree preferred, equivalent experience considered 7+ years of progressive manufacturing experience with at least 3 years in a leadership role overseeing production or plant operations. Demonstrated success managing teams, driving performance, and fostering a culture of accountability. Proven ability to implement and sustain Lean manufacturing principles and continuous improvement initiatives. Strong understanding of safety, quality, maintenance, and production metrics. Experience with ERP systems and production analytics. Excellent communication and leadership skills with the ability to coach and develop team members.
Preferred Experience Experience in wood products, animal bedding, or other bulk/packaged goods manufacturing environments preferred. Certifications in Lean Manufacturing, Six Sigma, or equivalent preferred.
Responsibilities Health, Safety & Environmental (HSE) Maintain compliance with health, safety, and environmental regulations, including OSHA, EPA, and NFPA standards Conduct safety audits, corrective action reviews, and team safety meetings to support a strong safety-first culture Manage combustible dust hazards and fire prevention in accordance with NFPA guidelines Drive continuous improvement in safety performance and incident reduction
Product Quality & Process Control Maintain high product quality through monitoring yield, scrap, and first-pass success rates Utilize quality management systems to ensure consistent, specification-compliant product output
Production & Operations Management Lead all aspects of plant operations to achieve safety, quality, delivery, and cost targets Manage raw material supply, chipper/shaver performance, drying operations, packaging, and inventory flow Monitor OEE, throughput, yield, downtime, and related performance measures; implement corrective actions when needed Improve productivity through operational focus on throughput and capacity utilization
Maintenance & Equipment Reliability Oversee preventive and predictive maintenance programs to maximize uptime and equipment life Manage maintenance activities, spare parts availability, and cost control for optimal asset performance Ensure reliability and safe operation of shavers, dryers, conveyors, bagging lines, forklifts, and dust collection systems
Logistics, Inventory & On-Time Delivery Achieve on-time, in-full delivery performance through coordinated material and finished goods flow Maintain proper packaging, storage, and shipment readiness to support customer delivery requirements Provide leadership and mentorship to plant supervisors and hourly team members Build a culture that promotes accountability, safety, continuous learning, and strong employee engagement Establish clear performance expectations and manage training programs to support role proficiency and growth Improve employee engagement, retention, and skill development
Financial & Performance Management Manage plant operating budgets and drive cost-reduction initiatives Track and improve key performance indicators related to cost, productivity, and efficiency Ensure adherence to budget targets and business performance goals Support capacity planning and capital initiatives including equipment upgrades, automation, and facility improvements Partner with leadership to align capital projects with long-term plant strategy and growth objectives
Continuous Improvement & Operational Excellence Champion Lean principles to eliminate waste and improve flow Lead daily production meetings and apply data-driven problem solving to improve results Drive initiatives that enhance productivity, efficiency, and competitiveness
Information Systems & Data Management Use ERP systems and production analytics to track performance and support operational decision-making Promote accuracy and transparency in reporting, KPIs, and data-driven accountability
Key Desired Business Outcomes – Production: OEE, throughput, cost per ton / bags per hour, downtime reduction Cost: budget adherence, waste reduction and productivity improvements
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Manufacturing – Forest Products and Animal Comfort Products
Work Locations acceptable:
Crockett, TX (with occasional travel to Eastern MD)
Position Summary:
Our client, an award-winning and fast-growing manufacturing & packaging company, is seeking a Director of Operations for the Crockett, TX facility. This role will report directly to the CEO. The Director of Operations will be the on-site leader responsible for daily plant operations, including production, maintenance, safety, quality, and shipping. This individual will ensure reliable, efficient, and cost-effective operations while fostering a culture of teamwork, safety, and continuous improvement. The ideal candidate is a hands-on leader who thrives in a fast-paced manufacturing environment and has a passion for operational excellence.
This role oversees wood shavings and pellet manufacturing operations and logistics to profitably meet customer demand for high-quality animal bedding products. This includes managing raw material flow, drying processes, packaging, and inventory movement to ensure efficient throughput and reliable delivery.
Absolute Minimum Must Have’s / Experience / Requirements Bachelors Degree preferred, equivalent experience considered 7+ years of progressive manufacturing experience with at least 3 years in a leadership role overseeing production or plant operations. Demonstrated success managing teams, driving performance, and fostering a culture of accountability. Proven ability to implement and sustain Lean manufacturing principles and continuous improvement initiatives. Strong understanding of safety, quality, maintenance, and production metrics. Experience with ERP systems and production analytics. Excellent communication and leadership skills with the ability to coach and develop team members.
Preferred Experience Experience in wood products, animal bedding, or other bulk/packaged goods manufacturing environments preferred. Certifications in Lean Manufacturing, Six Sigma, or equivalent preferred.
Responsibilities Health, Safety & Environmental (HSE) Maintain compliance with health, safety, and environmental regulations, including OSHA, EPA, and NFPA standards Conduct safety audits, corrective action reviews, and team safety meetings to support a strong safety-first culture Manage combustible dust hazards and fire prevention in accordance with NFPA guidelines Drive continuous improvement in safety performance and incident reduction
Product Quality & Process Control Maintain high product quality through monitoring yield, scrap, and first-pass success rates Utilize quality management systems to ensure consistent, specification-compliant product output
Production & Operations Management Lead all aspects of plant operations to achieve safety, quality, delivery, and cost targets Manage raw material supply, chipper/shaver performance, drying operations, packaging, and inventory flow Monitor OEE, throughput, yield, downtime, and related performance measures; implement corrective actions when needed Improve productivity through operational focus on throughput and capacity utilization
Maintenance & Equipment Reliability Oversee preventive and predictive maintenance programs to maximize uptime and equipment life Manage maintenance activities, spare parts availability, and cost control for optimal asset performance Ensure reliability and safe operation of shavers, dryers, conveyors, bagging lines, forklifts, and dust collection systems
Logistics, Inventory & On-Time Delivery Achieve on-time, in-full delivery performance through coordinated material and finished goods flow Maintain proper packaging, storage, and shipment readiness to support customer delivery requirements Provide leadership and mentorship to plant supervisors and hourly team members Build a culture that promotes accountability, safety, continuous learning, and strong employee engagement Establish clear performance expectations and manage training programs to support role proficiency and growth Improve employee engagement, retention, and skill development
Financial & Performance Management Manage plant operating budgets and drive cost-reduction initiatives Track and improve key performance indicators related to cost, productivity, and efficiency Ensure adherence to budget targets and business performance goals Support capacity planning and capital initiatives including equipment upgrades, automation, and facility improvements Partner with leadership to align capital projects with long-term plant strategy and growth objectives
Continuous Improvement & Operational Excellence Champion Lean principles to eliminate waste and improve flow Lead daily production meetings and apply data-driven problem solving to improve results Drive initiatives that enhance productivity, efficiency, and competitiveness
Information Systems & Data Management Use ERP systems and production analytics to track performance and support operational decision-making Promote accuracy and transparency in reporting, KPIs, and data-driven accountability
Key Desired Business Outcomes – Production: OEE, throughput, cost per ton / bags per hour, downtime reduction Cost: budget adherence, waste reduction and productivity improvements
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