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Tesla

Thermal Controls Engineer, Vehicle Software

Tesla, Palo Alto, California, United States, 94306

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Thermal Controls Engineer, Vehicle Software 1 day ago Be among the first 25 applicants

What To Expect As a member of Tesla’s Thermal Vehicle Controls team, you will design, simulate, and help implement and calibrate sophisticated algorithms to manage thermal performance of the powertrain, battery‑packs, heat pump, and cabin HVAC systems in Tesla’s vehicles. You will be challenged by a wide range of problems such as optimal thermal controls of batteries for supercharging, process control for the Tesla heat pump, thermal management of drive systems and power electronics, and thermal control of occupants through climate control.

What You'll Do

Research and develop estimation and control algorithms for thermal management of the cabin HVAC, and heat pump, to deliver the best customer‑experience in terms of performance, range, NVH, and cabin comfort

Develop control‑oriented system models and use them to develop and refine control strategies and drive their implementation

Work closely with Firmware, Integration and Hardware Engineers to implement, test, and debug these algorithms

Work collaboratively with Mechanical, Electrical, and Firmware Engineers to define control system capability and establish actuation/sensing requirements

Monitor, investigate, and close the loop on customer feedback of climate control performance

Plan and execute focused test‑trips to identify and resolve issues with algorithm performance in a variety of climates

Collaborate with reliability engineering to run fleet data queries and maintain HVAC centric dashboard

Provide input to HVAC Hardware Engineering teams on potential updates to improve customer experience

Drive Tesla vehicles on a daily basis to provide feedback and notes to identify bugs and areas needing improvement

Advance the state‑of‑the‑art in Thermal and HVAC Control systems

What You'll Bring

Excellent background in linear systems analysis, observers and state‑estimation, and first‑principles design and analysis of control systems

Excellent proficiency with creating controls‑oriented dynamic system models of thermal, hydraulic, or mechanical systems in Matlab/Simulink/Python etc.

Demonstrated ability to ground‑up design, analyze, and implement control systems in real‑world applications

Strong fundamentals of heat‑transfer and thermodynamics, devices like pumps, radiators, refrigerant systems, etc.

Excellent proficiency with analysis of large data sets in MATLAB/Python

Demonstrated ability to collaborate cross‑functionally, work hands‑on, and execute on open‑ended projects in a fast‑paced, resource‑constrained environment

Comfort working in actual vehicles and/or test‑benches to test/refine controller designs

Basic proficiency with Embedded Firmware development in C/C++

Experience with Controls System development, modeling, and implementation in real world applications

Degree in Mechanical Engineering, Aerospace Engineering, Chemical Engineering, or equivalent in experience and evidence of exceptional ability

Benefits Compensation and Benefits

Aetna PPO and HSA plans – 2 medical plan options with $0 payroll deduction

Family‑building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both with $0 paycheck contribution

Company Paid HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back‑up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation: $133,440 – $355,920/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered.

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