IFA Powertrain Polska
Manufacturing Engineer Job at IFA Powertrain Polska in Summerville
IFA Powertrain Polska, Summerville, SC, US, 29485
Responsible for the manufacturing processes of sub-assemblies and finished product for a designated manufacturing area. Focus on achieving key product indicators including safety, cost, quality and delivery. Manage continuous improvement projects and determine root cause of production issues. Work is of the technical nature where independent judgment is used and decisions are made within the limits of general practice policies.
Essential Functions
Review and analyze safety, operational, quality and maintenance reports to identify areas for improvement
Evaluate equipment performance and identify opportunities to improve productivity, efficiency, cost and safety
Develop and maintain manufacturing Process Flow Diagrams and PFMEA plans
Create and maintain manufacturing process documentation e.g. work instructions and training guidelines
Define standard work for all processes in area of responsibility
Implement lean manufacturing practices such as 5S, Kanban, poke‑yoke, visual management, single‑piece flow
Utilize structured problem solving tools e.g. A3, 5Y, 8D, Ishikawa, PDCA, Six Sigma DMAIC, Shainin, etc.
Work within cross functional teams to support all aspects of manufacturing
Support plant‑wide commitment to meet all International Standards IATF 16949, ISO 14001, VDA, etc.
Develop and maintain parameters and recipes for existing and new products and processes
Analyze product variation and implement process capability improvements
Performs special projects as required
Able to launch new equipment
Able to program and troubleshoot CNC Machines
Education
College graduate with BS degree in Mechanical, Electrical, or Manufacturing Engineering preferred or AS degree in an Engineering discipline with relevant work experience.
Experience
Knowledge and understanding of manufacturing, assembly, and CNC processes
Knowledge of materials and methods of manufacturing
3-5 years of experience in an automated or semi‑automated manufacturing environment
Ability to read and interpret blueprints, electrical schematics and pneumatic diagrams
Knowledge of electro‑mechanical systems
Specific Skills
High level of analytical ability where problems are complex
Understanding of manufacturing and CNC processes
High level of interpersonal skills to work effectively with others
Effective written and oral communication skills
Familiarity with Tier I and/or Tier II automotive supplier specifications
Experience with PLC logic, vision, force/distance control and monitoring, torque and marking systems
Familiarity with friction welding, assembly, balancing, and/or electro‑static painting, and CNC processes
Demonstrated structured problem solving skills
Ability to program/troubleshoot Siemens based controllers
Physical Requirements
Ability to walk/move about a 500,000 sq ft manufacturing facility: 80% of the time
Ability to stand/walk/move about specific work area: 75% of the time
Ability to bend/reach/twist/stoop: 40% of the time
Ability to lift up to 30lbs on a frequent basis: 30% of the time
Ability to lift over 30lbs on an infrequent basis: 10% of the time
Ability to push/pull materials using motorized and non‑motorized material handling equipment on an infrequent basis: 20% of the time
Ability to sit at a work station: 80% of the time
Ability to work and operate a computer terminal: 80% of the time
Vision is required to analyze and process work; and to work on computer terminal/machine centers, etc.
Hearing is essential for safety reasons; and to communicate with employees, supervisors, managers, vendors, suppliers and customers via conversation, group meetings, and/or phone conferences
Ability and willingness to travel domestically and internationally as required
AAP/EEO Statement
IFA North America provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability or genetics. In addition to federal law requirements, IFA North America complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities.
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