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Elbit Systems of America

Senior Design Engineer

Elbit Systems of America, Roanoke, Virginia, United States, 24000

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Company Information Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. Elbit Systems of America, LLC is wholly owned by Elbit Systems Ltd. (NASDAQ: ESLT and TASE: ESLT), a global high-technology company engaged in a wide range of programs for innovative defense and commercial applications. For additional information, visit: ElbitAmerica.com or follow us on YouTube.

Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America’s Warfighter Systems business is rooted in the heart of Virginia’s Roanoke Valley. Surrounded by the scenic beauty of the Blue Ridge Mountains, you’ll find a unique blend of southern hospitality, outdoor adventure, and the energy of a thriving city – all alongside a purpose you can be proud of coming to work each day.

As a world leader in low-light sensor technology, the Warfighter Systems team is engineering the future of image intensifiers and night vision goggle systems as we enter a new era of the networked battlespace. Trusted by the U.S. and nearly 100 allied countries, our technology provides support to those in harm's way during the most critical moments with one goal in mind: bring them home safely.

The work our employees perform each day plays a direct role in national security, and our shared purpose is what truly makes Warfighter Systems so extraordinary. Come join our collaborative team where each voice is valued in a setting where you can thrive, develop, and make a true impact!

Job Summary Designs major components or major portions of a functional system to develop or improve products and facilitate manufacturing operations. Utilizes CAD software to develop basic designs and make preliminary layouts, sketches and notes necessary to present design proposals. Investigates and makes decisions regarding pertinent design factors such as ease of manufacture, availability of materials and equipment, interchangeability, replaceability, strength‑weight efficiency, contractual specification requirements and cost.

Functions as the liaison between R&D, Manufacturing, Purchasing, Quality, Configuration Management, and other key groups. Tasks will include documenting Critical to Quality (CTQ) characteristics on a variety of purchased parts and assemblies, designing/revising tooling and fixturing and assisting other engineers to include creating new designs and revising existing designs.

Responsibilities And Tasks

Must be able to assist in analyzing customer requirements and translate them into mechanical approaches that meet these requirements. Requirements include collecting the voice of the customer and consideration of Human Factors design principles.

Generate a system mechanical layout including all of the components of a thoroughly detailed design using the Creo Parametric CAD system with minimal supervision from a SME.

Perform component tolerance analyses to ensure component fit and function.

Participate in the fabrication and inspection of the components for proof of concept and prototype parts with minimal supervision. This includes working with other departments and the SME to aid in supplier and manufacturer selection.

Prepare for design reviews and present material as part of both internal and external reviews.

Participate in peer design reviews for the more complex mechanical design approaches.

Perform initial hands‑on component assembly and debugging of prototype systems. Assist manufacturing engineer/production during initial production system builds.

Be able to work with a SME to select the proper materials, material finishes and fabrication processes required to meet stringent performance, environmental and other requirements.

Qualifications

BS in Mechanical Engineering or related field

6+ years’ experience with product/tool design with CAD tools, preferably Creo Parametric using data management tools such as Windchill

OR MS in Mechanical Engineering or related field with 3+ years of experience with product/tool design with CAD tools, preferably Creo Parametric using data management tools such as Windchill

Experience with parametric modeling per best practices, Creo Parametric preferred

Perform structural analysis (FEA) using Ansys or Creo preferred

Perform thermal analysis using Ansys or Creo preferred

Experience with DFM/A and DTUPC required

Experience with complex tolerance analysis via the application of Geometric Dimensioning and Tolerancing (GD&T) in accordance with ASME standards

Must be able to obtain a Secret Clearance

Must possess basic MS Office skills: Outlook, Word, Excel, PowerPoint

3D printer experience a plus

Experience in Windchill PLM a plus

Why Roanoke, Virginia?

Lower cost of living

Family‑friendly area

Career and economic growth

Scenic beauty

Outdoor enthusiast’s dream

Here Are Some Of The Great Benefits We Offer

Most locations offer a 9/80 schedule, providing every other Friday off

Competitive compensation & 401(k) program to plan for your future

Robust medical, dental, vision, & disability coverage with qualified wellness discounts

Basic Life Insurance and Additional Life & AD&D Insurances are available

Flexible Vacation & PTO

Paid Parental Leave

Generous Employee Referral Program

Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more

Voluntary Tricare Supplement available for military retirees

This job description does not list all the duties of the job. You may be asked by your supervisors or managers to perform other duties. The employer has the right to revise this job description at any time. The job description is not an employment contract. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of this position. Elbit America is an equal opportunity employer as to all protected groups, including protected veterans and individuals with disabilities.

If you encounter issues with your application, please email TalentAcquisition@ElbitAmerica.com

Seniority level Mid-Senior level

Employment type Full‑time

Job function Engineering and Information Technology

Industries Defense and Space Manufacturing

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