Senior Controls & Automation Engineer (Dallas)

Could also be based in San Francisco

Summary We are seeking a highly skilled

Senior Controls & Automation Engineer

to lead the implementation, integration, and security hardening of advanced

PLC/SCADA systems

within next-generation automated manufacturing environments. This role focuses on

PLC programming ,

SCADA integration ,

FAT/SAT execution ,

industrial networking , and

cross-functional automation coordination , supporting the launch of high-performance automated production lines. Ideal for engineers experienced in

Rockwell ,

EtherNet/IP ,

Ignition , and

MES/SCADA connectivity

who want to work in a cutting-edge, software-driven manufacturing setting. Hiring at

Senior level , with flexibility for

Staff/Lead

for exceptional applicants. Key Responsibilities Commission and Launch New Automated Manufacturing Lines Deploy PLC programming assets (AOIs, UDTs, custom routines) onto production equipment. Ensure full

MESSCADA integration

with all automated machinery. Troubleshoot PLC logic, telemetry, machine-tasking issues, and automation faults during commissioning. Own and maintain

FAT/SAT checklists , test plans, and software validation procedures. Implement High-Quality Controls Engineering and Security Standards Contribute to structured PLC code development using

Git , CI/CD, and automated testing workflows. Diagnose and resolve

EtherNet/IP ,

OPC-UA , protocol, and industrial networking issues using tools such as Wireshark and protocol analyzers. Implement CMMC/NIST-aligned controls: secure user roles, segmentation, CIP Security, OPC-UA certificates, audit logging, patching, and backup/restore protocols. Enforce Controls & Automation Standards Guide vendors and integrators on correct application of internal PLC/HMI standards and integration rules. Review, test, and refactor PLC programming artifacts to ensure scalability and maintainability. Drive outstanding issues to closure during commissioning and operational ramp-up. Collaborate Across Robotics, Automation, Manufacturing & Software Teams Work closely with MES engineers to support a fully software-driven factory model. Partner with robotics and automation teams to test new control features, refine PLC artifacts, and gather operator/manufacturing feedback. Support cross-functional troubleshooting, change requests, and documentation updates. Minimum Requirements PLC Programming & Automation Experience 25 years of experience programming

PLCs and HMIs

in manufacturing, material handling, robotics, or general automation. Strong understanding of

Rockwell Studio 5000 ,

FactoryTalk View ,

AOI/UDT development ,

EtherNet/IP , and industrial networks. Demonstrated

SCADA integration

experience (Ignition, FactoryTalk Optix, AVEVA Edge, etc.). Software Engineering Skills (Highly Valued) Proficiency in

Go

or

Python

for testing, automation, data collection, and troubleshooting. Familiarity with Git workflows, semantic versioning, code reviews, CI pipelines, automated testing, and technical documentation. Collaborative Engineering Background Experience executing

FAT/SAT

processes, resolving programming requirements, and driving acceptance criteria to completion. Ability to interpret specifications, manage change requests, and coordinate across multidisciplinary teams. Excellent written and verbal communication skills. Willingness to Deliver Travel up to

25%

for vendor testing, site commissioning, and integration work.