Tesla Motors, Inc.
Sr. Mechanical Design Engineer, Optimus
Tesla Motors, Inc., Palo Alto, California, United States, 94306
What to Expect
Tesla is seeking a highly skilled and motivated mechanical design engineer in the Autopilot and Electronics Product Design team to design various electronic modules for Optimus. The engineer will lead the mechanical system design to enabling compute, connectivity, and similar features.
What You'll Do
Work closely with cross‑functional teams to define product requirements and develop implementations
Participate in prototype builds, component fabrication, testing and validation efforts
Provide hands‑on support and perform data analysis
Develop designs in CAD for both detailed parts and assemblies
Perform tolerance analysis, Finite Element Analysis (FEA), and other simulations and analyses before releasing designs for production
Create 2D drawings appropriate for production and inspection methods
Conduct Design for Manufacturing (DFM) reviews with suppliers and support tooling bring‑up
Optimize components while considering performance, design, integration, size, mass, assembly and more
Modeling and design of mechanical components and assemblies including plastic, sheet metal, die cast, etc.
Support development of engineering and reliability test plans, test data analysis, and troubleshooting of design issues
What You'll Bring
Degree in Mechanical Engineering or equivalent experience
Proficient in CAD, Catia experience preferred
Knowledge of design of plastic injection molded, sheet metal stamping and cast parts
Experience in drafting 2D drawings with GD&T
Experience in MATLAB, Python, or other modeling tools preferred
Proficiency in data visualization and statistical analysis
Ability to perform first‑principles analysis to ensure a successful design (physics, stress‑strain, thermal, tolerance, cost and mass optimization, etc.)
Strong communication and interpersonal skills, with the ability to collaborate effectively with cross‑functional teams
Basic understanding of electrical and thermal design fundamentals. Familiarity with PCBAs and electronics packaging
Experience taking designs from initial concept through to mass production
Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans – 2 medical plan options with $0 payroll deduction
Family‑building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company‑Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short‑term and long‑term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back‑up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation $112,000 - $270,000/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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What You'll Do
Work closely with cross‑functional teams to define product requirements and develop implementations
Participate in prototype builds, component fabrication, testing and validation efforts
Provide hands‑on support and perform data analysis
Develop designs in CAD for both detailed parts and assemblies
Perform tolerance analysis, Finite Element Analysis (FEA), and other simulations and analyses before releasing designs for production
Create 2D drawings appropriate for production and inspection methods
Conduct Design for Manufacturing (DFM) reviews with suppliers and support tooling bring‑up
Optimize components while considering performance, design, integration, size, mass, assembly and more
Modeling and design of mechanical components and assemblies including plastic, sheet metal, die cast, etc.
Support development of engineering and reliability test plans, test data analysis, and troubleshooting of design issues
What You'll Bring
Degree in Mechanical Engineering or equivalent experience
Proficient in CAD, Catia experience preferred
Knowledge of design of plastic injection molded, sheet metal stamping and cast parts
Experience in drafting 2D drawings with GD&T
Experience in MATLAB, Python, or other modeling tools preferred
Proficiency in data visualization and statistical analysis
Ability to perform first‑principles analysis to ensure a successful design (physics, stress‑strain, thermal, tolerance, cost and mass optimization, etc.)
Strong communication and interpersonal skills, with the ability to collaborate effectively with cross‑functional teams
Basic understanding of electrical and thermal design fundamentals. Familiarity with PCBAs and electronics packaging
Experience taking designs from initial concept through to mass production
Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans – 2 medical plan options with $0 payroll deduction
Family‑building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company‑Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short‑term and long‑term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back‑up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation $112,000 - $270,000/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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