Tesla
Electronics Reliability Engineer, Energy & Charging
Tesla, Palo Alto, California, United States, 94306
Electronics Reliability Engineer, Energy & Charging
Join to apply for the Electronics Reliability Engineer, Energy & Charging role at Tesla.
What to Expect As an Electronics Reliability Engineer, you will be at the forefront of enhancing the reliability of our Energy and Charging products by performing in‑depth failure analysis and investigating the underlying mechanisms of electronic failures. Your role will involve rigorous hands‑on analysis and accelerated life testing to quantify component degradation and forecast long‑term performance. You will deploy sophisticated electrical instrumentation and characterization tools such as X‑ray CT and SEM, identifying and rectifying design and material weaknesses to optimize designs and fortify the robustness of Tesla’s cutting‑edge solutions.
What You’ll Do
Apply inspection techniques to evaluate the state of health of electronic components and identify signs of degradation for diagnostics and prognostics during development.
Provide insights into hardware root causes of detected accelerated life test failures and recommend mitigations for early design iterations.
Collaborate with cross‑functional teams to present results, propose solutions, and drive effective communication with leadership.
Lead innovation in inspection methodologies and deepen understanding of failure modes to optimize remaining useful life.
Maintain a safe and efficient laboratory environment by following safety and 5S practices.
Actively train colleagues on lab equipment usage and inspection methodologies.
What You’ll Bring
Bachelor’s Degree in Electrical Engineering or related field, or equivalent experience.
One or more years of experience in failure characterization and reliability of HV/LV electronics hardware.
Hands‑on experience with power semiconductors (e.g., MOSFETs) and passives, connectors, adhesives, and insulation materials as needed.
Knowledge of testing methods for quality and reliability of electrical components.
Electrical characterization skills (IV curves, leakage, νΔ, threshold drift, capacitance, PD inception/extinction).
Experience with failure analysis techniques such as X‑ray, CT, CSAM, cross‑sectioning, optical microscopy, SEM, and EDX.
Documentation and classification of failure modes & mechanisms to inform design rules and supplier requirements.
Understanding of methods to design‑in reliability, including CAD/CAE data integration into 3D FEM models (e.g., Sherlock).
Experience with high‑voltage insulation & PD testing; background in power electronics or PV/EV charging systems preferred.
Knowledge of potting/encapsulation materials, TIMs, and adhesives.
Benefits
Aetna PPO and HSA plans – 2 medical plan options with $0 payroll deduction.
Family‑building, fertility, adoption, and surrogacy benefits.
Dental (including orthodontic coverage) and vision plans – $0 paycheck contribution options.
Company‑paid HSA contribution when enrolled in the high‑deductible Aetna plan.
Health and dependent care FSAs.
401(k) with employer match, Employee Stock Purchase Plan, and other financial benefits.
Company‑paid basic life, AD&D, short‑term & long‑term disability insurance.
Employee Assistance Program.
Sick and vacation time (flex time for salary positions) and paid holidays.
Back‑up childcare and parenting support resources.
Voluntary benefits (critical illness, hospital indemnity, accident insurance, theft & legal services, pet insurance).
Weight loss and tobacco cessation programs.
Tesla Babies program.
Commuter benefits.
Employee discounts and perks program.
Compensation Expected Compensation: $84,000 - $192,000 annual salary + cash and stock awards + benefits. Pay offered may vary depending on location, skills, and experience.
Seniority Level
Entry level
Employment Type
Full‑time
Job Function
Engineering and Information Technology
Industries
Motor Vehicle Manufacturing
Renewable Energy
Semiconductor Manufacturing
Utilities
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What to Expect As an Electronics Reliability Engineer, you will be at the forefront of enhancing the reliability of our Energy and Charging products by performing in‑depth failure analysis and investigating the underlying mechanisms of electronic failures. Your role will involve rigorous hands‑on analysis and accelerated life testing to quantify component degradation and forecast long‑term performance. You will deploy sophisticated electrical instrumentation and characterization tools such as X‑ray CT and SEM, identifying and rectifying design and material weaknesses to optimize designs and fortify the robustness of Tesla’s cutting‑edge solutions.
What You’ll Do
Apply inspection techniques to evaluate the state of health of electronic components and identify signs of degradation for diagnostics and prognostics during development.
Provide insights into hardware root causes of detected accelerated life test failures and recommend mitigations for early design iterations.
Collaborate with cross‑functional teams to present results, propose solutions, and drive effective communication with leadership.
Lead innovation in inspection methodologies and deepen understanding of failure modes to optimize remaining useful life.
Maintain a safe and efficient laboratory environment by following safety and 5S practices.
Actively train colleagues on lab equipment usage and inspection methodologies.
What You’ll Bring
Bachelor’s Degree in Electrical Engineering or related field, or equivalent experience.
One or more years of experience in failure characterization and reliability of HV/LV electronics hardware.
Hands‑on experience with power semiconductors (e.g., MOSFETs) and passives, connectors, adhesives, and insulation materials as needed.
Knowledge of testing methods for quality and reliability of electrical components.
Electrical characterization skills (IV curves, leakage, νΔ, threshold drift, capacitance, PD inception/extinction).
Experience with failure analysis techniques such as X‑ray, CT, CSAM, cross‑sectioning, optical microscopy, SEM, and EDX.
Documentation and classification of failure modes & mechanisms to inform design rules and supplier requirements.
Understanding of methods to design‑in reliability, including CAD/CAE data integration into 3D FEM models (e.g., Sherlock).
Experience with high‑voltage insulation & PD testing; background in power electronics or PV/EV charging systems preferred.
Knowledge of potting/encapsulation materials, TIMs, and adhesives.
Benefits
Aetna PPO and HSA plans – 2 medical plan options with $0 payroll deduction.
Family‑building, fertility, adoption, and surrogacy benefits.
Dental (including orthodontic coverage) and vision plans – $0 paycheck contribution options.
Company‑paid HSA contribution when enrolled in the high‑deductible Aetna plan.
Health and dependent care FSAs.
401(k) with employer match, Employee Stock Purchase Plan, and other financial benefits.
Company‑paid basic life, AD&D, short‑term & long‑term disability insurance.
Employee Assistance Program.
Sick and vacation time (flex time for salary positions) and paid holidays.
Back‑up childcare and parenting support resources.
Voluntary benefits (critical illness, hospital indemnity, accident insurance, theft & legal services, pet insurance).
Weight loss and tobacco cessation programs.
Tesla Babies program.
Commuter benefits.
Employee discounts and perks program.
Compensation Expected Compensation: $84,000 - $192,000 annual salary + cash and stock awards + benefits. Pay offered may vary depending on location, skills, and experience.
Seniority Level
Entry level
Employment Type
Full‑time
Job Function
Engineering and Information Technology
Industries
Motor Vehicle Manufacturing
Renewable Energy
Semiconductor Manufacturing
Utilities
#J-18808-Ljbffr