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Tesla Motors, Inc.

Systems Design Architect Engineer, Abuse

Tesla Motors, Inc., Palo Alto, California, United States, 94306

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What to Expect This role focuses on owning and maintaining cell abuse requirements across various cell and module architectures while conducting experimental abuse testing to understand thermal runaway first principles. The engineer will write clear, executable requirements to ensure cell abuse performance throughout a cell model's lifecycle, adapting to new risks during cell and module qualification. Additionally, collaboration with design teams is essential to propose solutions when cells fail to meet requirements. The position also involves hands‑on testing and data analysis to support Tesla's battery engineering initiatives.

What You'll Do

Own and maintain cell abuse requirement documents for multiple architectures

Collaborate with internal and external test teams to ensure accurate and complete testing

Perform risk analysis on new cell and module architectures to identify potential issues

Conduct independent experimental abuse R&D on new cells to illustrate thermal runaway fundamentals

Propose design changes to meet requirements when cells fail to comply

Stay updated on Tesla's cell portfolio and maintain working knowledge of associated risks

Process large datasets and present findings to broad audiences for decision‑making

What You'll Bring

Degree in Chemical Engineering, Mechanical Engineering, Nuclear Engineering, or equivalent experience

Experience writing requirements

Familiarity with external cell abuse standards such as UN38.3 and UL1642

Hands‑on experience in testing, fabrication, and teardown of battery cells

Proficiency in data acquisition systems, crush systems, and high‑speed video filming techniques

Solid foundation in electrochemistry, heat transfer, and fluid dynamics a plus

Ability to design experiments and analyze data

Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction

Family‑building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back‑up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation $84,000 - $168,000/annual salary + cash and stock awards + benefits

Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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