FPC of Brighton
FPC of Brighton is hiring: Director, Production Engineering in Manassas
FPC of Brighton, Manassas, Virginia, United States
Director of Recruiting at FPC of Brighton
Digital Factory Leadership
- Lead baseline build planning, engineering release sequencing, and development of the Digital Factory requirements, layout, and design.
- Establish and lead the EL9 Build Team; generate and manage the IMP/IMS for EL9 G0/G1 aircraft.
- Develop a scalable factory layout and perform trade studies (pulsing vs. fixed lines, feeder systems).
- Build production models integrating cost, touch labor, learning curves, and takt-time variability.
- Evaluate Digital Factory tools (MRP, scanning, analytics, planning, flow control, metrics, kitting, inventory, financial integration).
- Create a digital visualization database for full-vehicle engineering and customer configurations.
- Develop prototype and production build processes and tools.
- Oversee build/liaison teams at major aerostructure suppliers to ensure timely build and delivery.
- Define MRP requirements for current/future build systems; lead Manufacturing Engineering & Operations for high-quality planning.
- Manage tooling design/build for EL9 G0/G1 final assembly.
Production Engineering Integration
- Review engineering tools/processes, perform VSM analysis, and recommend Lean Engineering improvements.
- Analyze prototype EBOM and work with IPTs to establish procurement codes.
- Generate preliminary MBOM, define production breaks, and align with factory build plans.
- Define configuration end items for FAA PCA and V&V.
- Conduct producibility assessments; identify manufacturing improvements (accessibility, sequencing, paint/sealant/routing).
- Establish MRB plan and liaison engineering training.
- Validate MBOM vs. EBOM to ensure engineering completeness and integration with the master schedule.
- Load and prepare the MRP system for P1–P4 builds and inventory control.
Supplier Cross-Functional Integration
- Partner with Supply Chain to evaluate major suppliers for component build/assembly participation.
- Use master schedule and MBOM to generate lead times and need dates for supplier and internal manufacturing.
- Support communication of delivery dates with appropriate margins.
- Help define critical supplier deliverables and FAA CofC requirements.
- Support SCM and Engineering in selecting remaining Tier 1–3 suppliers.
Skills
- Experience with 3D Model-Based Definition (MBD)
- Background working with Tier 1 suppliers
- Strong collaboration with suppliers and internal fabrication teams
- Demonstrated manufacturing planning experience
- Experience with tool design and large tool fabrication
- Proficiency with MRP systems
- Ability to build and manage IMS with tight dependencies
Education & Experience
- Bachelor’s degree in Mechanical or Aerospace Engineering (or equivalent experience)
- 3+ years generating manufacturing planning or equivalent data
- 10+ years managing manufacturing and/or engineering IPTs
Seniority level
- Director
Employment type
- Full-time
Job function
- Manufacturing and Design
Industries
- Aviation and Aerospace Component Manufacturing