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AXION

Founding Mechanical Engineer

AXION, San Francisco, California, United States, 94199

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Founding Mechanical Engineer

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AXION

AXION is a deep‑tech startup building non‑invasive brain‑computer interfaces. For millions with motor impairments, simple digital interactions like clicking a button or sending a message can take painfully long minutes. Our first product, AXION Click, lets people control an iPad using nothing but their eyes and brainwaves. We discovered and patented Stimulus Preceding Negativity (SPN) – a neural signal that detects the intent to click non‑invasively. Combined with eye‑tracking, SPN enables effortless and seamless interactions with computers.

This isn’t just assistive tech; it’s superhuman. We are creating the foundation for the next era of human‑computer interaction. We are a team of passionate researchers and engineers developing technology that doesn’t just solve today’s accessibility challenges but transforms how everyone interacts with digital devices.

About the Role As AXION’s Founding Mechanical Engineer, you will own the complete mechanical design of our neural headband. You’ll be responsible for creating a wearable device that is comfortable and reliable enough for all‑day use and manufacturable at scale. This role requires both deep technical expertise in wearable design and the ability to move quickly from CAD to prototype to production in a resource‑constrained startup environment.

What You’ll Do

Design and iterate on the complete mechanical system for AXION Click, balancing comfort, functionality, and manufacturability

Optimize sensor placement and mechanical interfaces to ensure consistent signal acquisition across diverse head geometries

Own the integration of electronic components (PCBs, cameras, batteries) into a compact, wearable form factor with proper thermal management

Design for manufacturing: select materials, define assembly processes, and work with contract manufacturers to bring products to production

Conduct user testing with people with motor limitations, rapidly iterating based on feedback on comfort, fit, and durability

Collaborate closely with electrical and software teams to ensure seamless hardware‑software integration

Establish mechanical engineering processes, documentation, and design standards as we scale

What We’re Looking For Required:

5+ years of hands‑on mechanical engineering experience, ideally including shipping consumer or wearable neurotech products

Expert‑level CAD skills (SolidWorks, Fusion 360, or similar) with a portfolio demonstrating wearable or product design work

Deep understanding of human factors and ergonomics, especially for head‑worn devices

Experience selecting materials for skin contact, durability, and manufacturing (plastics, elastomers, textiles)

Proven ability to take designs from concept through prototyping to manufacturing, including DFM principles

Experience working with contract manufacturers, managing tooling development, and production ramp

Ability to work independently and make sound design decisions with limited resources

Preferred:

Background in neurotech, EEG headsets, or other biosensing wearables

Knowledge of soft goods design and textile integration for adjustable, comfortable wearables

Experience with finite element analysis (FEA) for structural optimization

Understanding of electronics integration and thermal management in compact devices

Compensation Range: $150K – $200K

Equity 0.5% – 1.5%

Seniority level Mid‑Senior level

Employment type Full‑time

Job function Engineering and Information Technology

Industries Computers and Electronics Manufacturing

Location: San Francisco, CA

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