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Blue Origin

Structural and Thermal Engineer - Optical Systems

Blue Origin, Denver, Colorado, United States, 80285

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Structural and Thermal Engineer - Optical Systems 5 days ago • Be among the first 25 applicants

Applications will be accepted on an ongoing basis until the requisition is closed.

At Blue Origin, we envision millions of people living and working in space for the benefit of Earth. We’re working to develop reusable, safe, and low-cost space vehicles and systems within a culture of safety, collaboration, and inclusion. Join our team of problem solvers as we add new chapters to the history of spaceflight! The role is part of the In‑Space Systems business unit, which is focused on addressing two of the most compelling challenges in spaceflight today: space infrastructure and increasing mobility on-orbit.

The Mission You will be the engineer who answers the critical question: “Will this system meet its optical performance requirements in space?” Through high‑fidelity modeling, simulation, and rigorous uncertainty quantification, your analyses will provide the foundation of confidence that our designs are robust against the challenges of launch and the space environment.

Special Mentions

Relocation assistance may be available for this position

Travel expectations: Occasional travel may be required for test campaigns and design reviews

Responsibilities Include But Are Not Limited To Integrated STOP Analysis

Perform coupled STOP analysis by integrating your structural and thermal predictions with the optical design model (via ray‑tracing or sensitivity matrices)

Derive, allocate, and close optical performance budgets (e.g., alignment, WFE) in collaboration with optical and mechanical engineers

Bound system sensitivities to environmental and structural inputs (temperature gradients, launch loads) and propose effective design mitigations

Structural Modeling & Jitter Analysis

Build and maintain high‑fidelity Finite Element (FEA) models to analyze modal response, random vibration (PSD), shock, and quasi‑static loads

Analyze and mitigate the effects of gravity release and mount preloads on optical alignment and surface figure

Quantify structural stiffness and jitter transfer functions to ensure fine‑pointing stability and performance

Thermal Modeling & Control

Develop detailed thermal models to simulate radiation, conduction, and active thermal control systems (heaters, straps, radiators)

Manage thermal dissipation and ensure optical stability across all operational and survival modes, including eclipse transitions and slews

Translate thermoelastic distortions from your models into quantified impacts on optical performance, such as focus shifts and alignment drift

Model Validation & Test Correlation

Define a comprehensive model validation plan, specifying instrumentation requirements (accelerometers, thermocouples, strain gauges) for environmental testing

Correlate analytical models with thermal‑vacuum (TVAC) and vibration test data, iterating as needed to improve predictive accuracy

Develop and present the definitive evidence package for system feasibility, including model pedigree, uncertainty analysis, and sensitivity studies

Minimum Qualifications

Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or a related field with 7+ years of relevant experience (M.S./Ph.D. preferred)

Expertise in FEA for precision space structures, with proven experience in modal/dynamic analysis, random vibration, and thermoelastic distortion

Deep understanding of passive and active thermal control systems and analysis for space applications

Strong skills in uncertainty quantification, including probabilistic analysis, Monte Carlo methods, and sensitivity studies

Proficiency with relevant analysis software (FEA: Nastran, Ansys, or Abaqus; Thermal: Thermal Desktop, SINDA/FLUINT, or similar)

Preferred Qualifications

Mastery of coupling structural/thermal models with optical design tools (Zemax, Code V, or similar)

Experience with the unique challenges of telescopes, complex optics, or gimbaled systems

Background in designing low‑jitter structures, including the use of isolation systems or damping

Experience with test correlation, including pre‑test analysis and post‑test model updates for TVAC or vibration campaigns

Proficiency in a scripting language (Python, MATLAB) for data analysis, process automation, and parametric studies

Compensation Range CA applicants: $117,498.00–$164,497.20; CO applicants: $107,707.00–$150,789.45; WA applicants: $117,498.00–$164,497.20

Benefits

Medical, dental, vision, basic and supplemental life insurance, paid parental leave, short and long‑term disability, 401(k) with a company match of up to 5%, and an Education Support Program.

Paid Time Off: Up to four (4) weeks per year based on weekly scheduled hours, and up to 14 company‑paid holidays.

Dependent on role type and job level, employees may be eligible for benefits and bonuses based on the company's intent to reward individual contributions and enable them to share in the company's results, or other factors at the company's sole discretion. Bonus amounts and eligibility are not guaranteed and subject to change and cancellation.

Equal Employment Opportunity Blue Origin is proud to be an Equal Opportunity/Affirmative Action Employer and is committed to attracting, retaining, and developing a highly qualified and dedicated workforce. Blue Origin hires and promotes people on the basis of their qualifications, performance, and abilities. We support the establishment and maintenance of a workplace that fosters trust, equality, and teamwork. We provide all qualified applicants for employment and employees with equal opportunities for hire, promotion, and other terms and conditions of employment, regardless of their race, color, religion, sex, sexual orientation, gender identity, national origin/ethnicity, age, physical or mental disability, genetic factors, military/veteran status, or any other status or characteristic protected by federal, state, and/or local law.

Affirmative Action and Disability Accommodation Applicants wishing to receive information on Blue Origin’s affirmative action plans, or applicants requiring a reasonable accommodation in order to participate in the application and/or interview process, please contact us at EEOCompliance@blueorigin.com.

California Applicant Privacy Notice If you are a California resident, please reference the CA Applicant Privacy Notice here.

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