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Zobility

Design Engineer

Zobility, Dekalb, Illinois, United States, 60115

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Design Engineer – Thermoformed Packaging We are seeking a creative and detail-driven Design Engineer to lead the development of innovative thermoformed packaging solutions for food and retail markets. In this role, you will transform customer requirements into high-performance, manufacturable packaging designs, working closely with tooling, manufacturing, and commercial teams to bring products from concept to commercialization.

This is an ideal opportunity for a hands-on design professional who enjoys problem-solving, rapid prototyping, and seeing their designs move from CAD to production.

What You’ll Do

Design and develop

thermoformed packaging products

from concept through production using

SolidWorks

Translate customer specifications into

functional, cost-effective, and visually appealing packaging designs

Create detailed

3D models, assemblies, and 2D drawings

for packaging and tooling

Design and support

thermoform and seal tooling

to ensure efficient, high-quality manufacturing

Utilize

3D scanning and 3D printing

to support prototyping, validation, and rapid design iteration

Evaluate and select materials that balance

performance, sustainability, and cost

Perform

design feasibility analyses , including draft, stackability, wall thickness, and structural integrity

Collaborate cross-functionally with

sales, project management, manufacturing, and tool design teams

Participate in

customer meetings , present design concepts, and refine solutions based on feedback

Support prototype builds, testing, and sample production through commercialization

Proactively identify

design, material, and process risks

and develop mitigation strategies early

Ensure designs meet

industry standards, regulatory requirements, and customer specifications

Maintain accurate documentation and manage revisions using

PDM/PLM systems

Stay current with

new materials, technologies, and design trends

in thermoformed packaging

What We’re Looking For

Bachelor’s degree in

Mechanical Engineering, Packaging Engineering, Industrial Design , or related field

2+ years of experience

in packaging design, preferably

thermoformed or plastic packaging

Strong proficiency in

SolidWorks

(or similar 3D CAD tools)

Solid understanding of

thin-gauge thermoforming principles

(draft angles, wall thickness, undercuts)

Working knowledge of

PET, HIPS, PVC , or similar packaging materials

Experience collaborating with or designing for

production tooling

Ability to recognize potential risks during design and commercialization and develop practical solutions

Strong communication skills with a balance of

technical rigor and design aesthetics

Comfortable managing multiple projects in a

fast-paced environment

Must-Have Experience

Thermoformed packaging design for

food and retail markets

Strong foundation in

materials, tooling, and manufacturability

Seniority level Associate

Employment type Full-time

Job function Manufacturing

Industries Packaging and Containers Manufacturing and Freight and Package Transportation

Benefits

Medical insurance

Vision insurance

401(k)

Tuition assistance

Base pay range $85,000.00/yr - $95,000.00/yr

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