Resident Engineer

The Resident Engineer will report to the Resident Engineering Lead at the plant. The Resident Engineer will lead reactive machine and design issues and apply advanced problem solving and engineering knowledge to

identify

risks and create risk mitigation plans to resolve production and quality system deficiencies. The selected candidate will oversee and review project deliverables throughout the project

lifecycle

ensuring the product meets or exceeds customers needs and expectations. Specific Roles & Responsibilities: Lead teams to

identify

risks/hazards associated with product designs, processes, applications,

applying

lessons learned, and

assist

in the generation of FMEAs and associated Control Plans. Control plan ownership and maintenance Employ advanced

problem solving

expertise

to correct unfavorable variances and communicate alternative measures to mitigate engineering,

timing

and/or financial issues. Coordinate and schedule all special build (PER) and change notice (CN) requests ensuring manufacturing and quality team buy in as

required

while minimizing the impact

to

the plant metrics. Perform CN / PER risk assessments. Lead quality and customer safety (QCS) preventive and proactive technical tools for

occurence

and release (O&R), quality maintenance (X and QM), and reactive/preventive QA Matrices and read across. Provide technical direction to employees

regarding

root cause analysis, issue

resolution

and

establish

corrective actions serving as the Subject Matter Expert (SME) within the manufacturing facility including supplier quality defects. Create and

maintain

repair procedures associated with non-standard, non-closed loop repair processes as

required

including blue dot rework instructions. Interpret released engineering designs, specifications,

materials

and standards to ensure functionality and assess risk and author any deviation for engineering specifications generating temporary substitution approval (TSA). Develop FAT torques for new model, Torque Audit EBOM checks quarterly and

reviewing

CMM/

Adcole

audit results for conformance to control plan. Support Corporate Quality objectives/deliverables and communicate customer demands to all groups involved to ensure organizational success. Provide guidance on engine components which are to be held and laid out for inspection/review in Functional

Audit

including finalizing severity rankings and assisting with QEWO task completion. Regularly review Torque Audit data for conformity compliance and trend analysis. Provide direction on dyno failures, QC

containments

and adherence to traceability requirements. Authorize allowable repairs and write procedures including blue dot rework instructions. Approve SWI and proper EMP use / work for quality control and assurance