Tesla Motors, Inc.
Process Technician, General Assembly, Megafactory
Tesla Motors, Inc., Brookshire, Texas, United States, 77423
What to Expect
This role will be based out of the Greater Houston Area (TX) however will be expected to work in Lathrop (CA) to support early builds and validation for the first 6-12 months. Other travel may be required.
The Process Technician supports manufacturing operations by sustaining and optimizing mechanical and chemical processes to ensure product quality, efficiency, and safety. This role involves monitoring equipment, troubleshooting out-of-control processes, and resolving issues to minimize downtime. Responsibilities include qualifying new equipment and processes, managing non-conforming materials, and driving continuous improvement through yield enhancement, scrap reduction, and Lean/5S initiatives. The Technician also performs routine equipment repairs, supports line configuration, and collaborates with Engineering and Manufacturing teams to meet production goals while adhering to safety protocols. Ideal candidates will have hands‑on experience in troubleshooting, equipment maintenance, and process improvement within a manufacturing environment.
What You'll Do
Provide daily coverage of production line processes for smooth operations, responding promptly to out-of-control processes to minimize costs and maximize productivity
Work closely with process engineers to develop assembly processes and author/train Associates on new or revised manufacturing instructions
Investigate and implement countermeasures to enhance process Cpk and product yield
Conduct experiments and analyze data under the guidance of process engineers, including but not limited to Design of Experiments (DOE) and Gauge Repeatability and Reproducibility (GR&R)
Lead disposition of non-conformance materials produced by the production line, escalating issues to the Production Engineering team as necessary
Support Lean Manufacturing and 5S initiatives, managing parts and tools inventory, executing repairs and troubleshooting precisely according to instructed processes, and managing workload proactively with a positive attitude to assist co-workers
Responsible for parts and tools inventory
What You'll Bring
Associate's Degree in Electronics, Mechanical, or equivalent industrial/manufacturing experience
Demonstrates adherence to EHS regulations and standards and leads by example
Skilled in troubleshooting electrical, hydraulic, and pneumatic systems
Proven ability to draw accurate conclusions from test data, malfunctions, or deviations, and assist with corrections to the existing process
Skilled with the use of a variety of hand and portable tools
Ability to read and interpret basic mechanical drawings and electrical schematic
Proven ability to handle multiple priorities with minimal direction contributing to a positive, team-oriented work environment
Physical Requirements
Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
Ability to stand and walk for up to 12 hours/day, including over varied and uneven terrain
Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
Frequently and repetitively, bend, lift and reach to install parts
Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
Climb and maintain balance on ladders, scaffolding or other high structures
Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump caps, arm protection, and adhering to prescribed safety rules and guidelines
Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
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The Process Technician supports manufacturing operations by sustaining and optimizing mechanical and chemical processes to ensure product quality, efficiency, and safety. This role involves monitoring equipment, troubleshooting out-of-control processes, and resolving issues to minimize downtime. Responsibilities include qualifying new equipment and processes, managing non-conforming materials, and driving continuous improvement through yield enhancement, scrap reduction, and Lean/5S initiatives. The Technician also performs routine equipment repairs, supports line configuration, and collaborates with Engineering and Manufacturing teams to meet production goals while adhering to safety protocols. Ideal candidates will have hands‑on experience in troubleshooting, equipment maintenance, and process improvement within a manufacturing environment.
What You'll Do
Provide daily coverage of production line processes for smooth operations, responding promptly to out-of-control processes to minimize costs and maximize productivity
Work closely with process engineers to develop assembly processes and author/train Associates on new or revised manufacturing instructions
Investigate and implement countermeasures to enhance process Cpk and product yield
Conduct experiments and analyze data under the guidance of process engineers, including but not limited to Design of Experiments (DOE) and Gauge Repeatability and Reproducibility (GR&R)
Lead disposition of non-conformance materials produced by the production line, escalating issues to the Production Engineering team as necessary
Support Lean Manufacturing and 5S initiatives, managing parts and tools inventory, executing repairs and troubleshooting precisely according to instructed processes, and managing workload proactively with a positive attitude to assist co-workers
Responsible for parts and tools inventory
What You'll Bring
Associate's Degree in Electronics, Mechanical, or equivalent industrial/manufacturing experience
Demonstrates adherence to EHS regulations and standards and leads by example
Skilled in troubleshooting electrical, hydraulic, and pneumatic systems
Proven ability to draw accurate conclusions from test data, malfunctions, or deviations, and assist with corrections to the existing process
Skilled with the use of a variety of hand and portable tools
Ability to read and interpret basic mechanical drawings and electrical schematic
Proven ability to handle multiple priorities with minimal direction contributing to a positive, team-oriented work environment
Physical Requirements
Ability to perform physically demanding work for extended periods of time, up to 12 hours a day
Ability to stand and walk for up to 12 hours/day, including over varied and uneven terrain
Frequently and repetitively, lift, push and carry up to 35 lbs., including the ability to carry 20 lbs. up and down stairs
Frequently and repetitively, bend, lift and reach to install parts
Stoop, lay, bend, reach, squat, kneel, crouch, twist and crawl for extended periods of time, including up to 12 hours/day
Climb and maintain balance on ladders, scaffolding or other high structures
Ability to find issues in a work process and receive safety signals using sight, touch, and hearing
Wearing Personal Protective Equipment, including but not limited to: safety glasses, safety shoes, bump caps, arm protection, and adhering to prescribed safety rules and guidelines
Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Medical plans > plan options with $0 payroll deduction
Family-building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D
Short-term and long-term disability insurance (90 day waiting period)
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays
Back-up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
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