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Suncast Corporation

Quality Engineer

Suncast Corporation, Batavia, Illinois, United States, 60510

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Posted Friday, January 9, 2026 at 7:00 AM

Suncast Corporation

is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state‑of‑the‑art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

The Quality Assurance Engineer (QAE) is responsible for assuring that Suncast procedures and processes are adhered to. He/she must ensure that Suncast products meet quality standards required to maximize Customer Satisfaction while minimizing quality costs.

This is an onsite position.

Responsibilities To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. The following duties are considered essential to supporting the Director of Quality. Other responsibilities may be assigned.

Attending all new product pilot runs and first production runs.

Working in a team environment to develop and implement best practices that emphasize process improvement, defect prevention, and the reduction of variation and waste through continuous improvement.

Design, development, updating of quality tests, testing documentation, procedures, and requirements.

Perform Quality Testing for new and current products to meet Customer and Suncast Quality requirements.

Evaluate new production methods for new or existing products.

Report on areas that may result in defects or customer dissatisfaction and propose solutions.

Develop an inspection plan for all products. This will outline inspection method, lot size, sample size and defect action.

Drawings on engineering standard sheets are clear and accurate.

Ensure that all products have up to date inspection sheets.

Evaluate non‑conformances internally and externally and determine if a root cause analysis is needed.

Ensure that quality concerns are understood and addressed.

Determine recurring trends.

Coordinate the implementation of corrective actions.

Perform the testing and evaluation of products with feedback to the proper departments.

Support of all Suncast departments in assisting with any Quality related concerns.

Support and comply with all Suncast safety policies, quality standards, and housekeeping methods always. Suncast policies have been developed to ensure compliance with employee law.

Qualifications

Bachelor’s degree in engineering or science preferred.

Three to five years’ experience in a related manufacturing field.

Six Sigma Green Belt or Black Belt certified preferred.

Additional skills and attributes that are critical to the position:

Experience in injection and blow molding products and processes.

Good communication and interpersonal skills.

Analytical and critical thinking skills.

Lean Manufacturing knowledge with a Continuous improvement mindset.

Problem‑solving skills and Corrective Action (CAPA).

Ability to present data effectively.

Ability to work in a diverse and dynamic environment.

Good Organizational, Planning and Prioritizing skills.

Understanding of engineering drawings (GD&T) and manufacturing processes.

Self‑supervising within the guidance and expectations of management.

Work independently and is reviewed infrequently with minimal supervision.

Knowledge of relevant software, quality assurance methods, tools, and quality manufacturing processes (ISO 9001, TQM, APQP, PPAP, DVP&R, FMEA, QFD, Statistical analysis and control, Inspection methodology, etc.).

Microsoft Office (Word, Excel, PowerPoint).

Lotus Notes.

AS400, SolidWorks, Mattec experience is a plus.

Physical Demands The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing this job, the employee will be required to sit, use a computer with a keyboard and mouse, effectively communicate with others, and use active listening skills. On occasion they will be required to walk within office and manufacturing areas, up and down stairs, and carry up to 50 pounds.

Work Environment The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

While performing these duties, the employee will spend part of their time in an office environment, and part of the time in a manufacturing environment. Typically, offices are climate controlled and have a moderate noise level for an office. Manufacturing areas are subject to seasonal variations in temperature and humidity. Noise level is generally moderate for manufacturing. Safety equipment is required when in manufacturing areas.

The Anticipated Pay Range for This Position $70K-$75K annually

Suncast offers a comprehensive benefits package including

Medical, Dental, and Vision insurance

Life insurance

401K with employer match

Paid vacation time off

Paid parental leave

Short- and long-term disability coverage

Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health and dependent care

Paid Parental Leave (maternity & paternity)

Educational Assistance Program

Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.

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