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Job Description Summary
The Reliability Engineer will work closely with Sibelco plant maintenance, production, and leadership teams to develop and utilize effective tools and systems for measuring reliability of our production process. This position is responsible for providing engineering support for maintenance planning/supervision, operation, and maintenance of Sibelco North America Processing plants. The role involves developing and implementing programmatic methods to ensure safe operation and high equipment reliability/availability, cost-effective maintenance, and fostering a culture of continuous improvement. Applying lean maintenance strategies and predictive technologies while optimizing system performance, life cycle cost, and payback are key aspects. The role also acts as the primary liaison for capital projects with the Capital implementation team for all cluster plants. Responsibilities
Safety Maintain and promote a safe working environment for all employees. Project Management/Improvement Achieve safety and health objectives. Lead and execute reliability excellence/maintenance programs; maintain related strategy documents. Collaborate with Maintenance Planners/Supervisors to implement Lean manufacturing tools to empower employees and improve financial performance. Rank asset criticality using Reliability Centered Maintenance approaches and define cost-beneficial proactive maintenance strategies. Identify, implement, and manage predictive maintenance technologies and equipment. Support operational event and equipment failure investigations, ensuring root causes are identified and corrective actions are effective. Conduct program and system/equipment audits focusing on safety, compliance, maintenance effectiveness, cost savings, and energy conservation. Participate in planning, design review, value management, and construction documentation for new facilities and renovations. Support utility distribution, master planning, and business continuity planning. Assist in commissioning activities for upgrades, renovations, and construction projects, including PM job plans, maintainability reviews, critical spares, and documentation. Analysis and KPI Reporting Develop and maintain key performance indicators for equipment reliability. Lead maintenance improvement initiatives and be knowledgeable in predictive maintenance tools. Maintain technical competency in advanced maintenance technologies. Track repair history and analyze costs and failure data to prioritize reliability improvements. Work with Maintenance Teams to minimize downtime through effective planning and scheduling. Develop solutions for chronic or costly failures, applying value analysis for repair/replace decisions. Assist troubleshooting efforts for major equipment failures. Advise Supervisors/Managers on operational issues affecting safety and efficiency. Monitor and report on maintenance KPIs, including wrench time analysis. Perform other duties as assigned. Competencies (Reference: Sibelco (Leadership) Competency Model) Decision Making Define and analyze situations, identify root causes, and make timely, informed decisions. Planning & Prioritizing Assess task complexity and resource requirements, set priorities, and coordinate efforts to accomplish objectives. Optimizes Work Processes Utilize operating practices and procedures to achieve efficiency, organize activities effectively, and seek process improvements. Collaborates Foster cross-organizational collaboration, build relationships, and inspire teams to achieve shared goals. Drives Engagement Empower employees, connect individual contributions to organizational goals, and foster a positive work environment. Managing Change & Ambiguity Navigate change effectively, lead in unstructured environments, and make decisions with incomplete information, managing risk and uncertainty. (Technical) Capabilities Industry knowledge Deep understanding of glass processing equipment and processes. Engineering skills Knowledge of engineering principles related to design, operation, and maintenance of structures and mechanical/electrical equipment; familiarity with industry standards and workforce capabilities. Technical Skills Experience with predictive maintenance technologies (vibration analysis, oil analysis, thermography, ultrasound, motor current analysis). Experience with Root Cause Failure Analysis, Equipment Criticality Ranking, Preventive and Condition-Based Maintenance. Behavioral Skills Open-minded, team player, proactive, independent worker, diplomatic, self-motivated. Educational Background and Prior Professional Experience Minimum 10-15 years of engineering/industrial maintenance experience, including mechanical design/testing and adherence to international quality standards. At least 5 years in utility systems/management or facilities/plant management and maintenance; experience in the glass industry is preferred. Certified Plant Engineer or Certified Maintenance Reliability Professional preferred. Proficient in English (verbal and written).
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The Reliability Engineer will work closely with Sibelco plant maintenance, production, and leadership teams to develop and utilize effective tools and systems for measuring reliability of our production process. This position is responsible for providing engineering support for maintenance planning/supervision, operation, and maintenance of Sibelco North America Processing plants. The role involves developing and implementing programmatic methods to ensure safe operation and high equipment reliability/availability, cost-effective maintenance, and fostering a culture of continuous improvement. Applying lean maintenance strategies and predictive technologies while optimizing system performance, life cycle cost, and payback are key aspects. The role also acts as the primary liaison for capital projects with the Capital implementation team for all cluster plants. Responsibilities
Safety Maintain and promote a safe working environment for all employees. Project Management/Improvement Achieve safety and health objectives. Lead and execute reliability excellence/maintenance programs; maintain related strategy documents. Collaborate with Maintenance Planners/Supervisors to implement Lean manufacturing tools to empower employees and improve financial performance. Rank asset criticality using Reliability Centered Maintenance approaches and define cost-beneficial proactive maintenance strategies. Identify, implement, and manage predictive maintenance technologies and equipment. Support operational event and equipment failure investigations, ensuring root causes are identified and corrective actions are effective. Conduct program and system/equipment audits focusing on safety, compliance, maintenance effectiveness, cost savings, and energy conservation. Participate in planning, design review, value management, and construction documentation for new facilities and renovations. Support utility distribution, master planning, and business continuity planning. Assist in commissioning activities for upgrades, renovations, and construction projects, including PM job plans, maintainability reviews, critical spares, and documentation. Analysis and KPI Reporting Develop and maintain key performance indicators for equipment reliability. Lead maintenance improvement initiatives and be knowledgeable in predictive maintenance tools. Maintain technical competency in advanced maintenance technologies. Track repair history and analyze costs and failure data to prioritize reliability improvements. Work with Maintenance Teams to minimize downtime through effective planning and scheduling. Develop solutions for chronic or costly failures, applying value analysis for repair/replace decisions. Assist troubleshooting efforts for major equipment failures. Advise Supervisors/Managers on operational issues affecting safety and efficiency. Monitor and report on maintenance KPIs, including wrench time analysis. Perform other duties as assigned. Competencies (Reference: Sibelco (Leadership) Competency Model) Decision Making Define and analyze situations, identify root causes, and make timely, informed decisions. Planning & Prioritizing Assess task complexity and resource requirements, set priorities, and coordinate efforts to accomplish objectives. Optimizes Work Processes Utilize operating practices and procedures to achieve efficiency, organize activities effectively, and seek process improvements. Collaborates Foster cross-organizational collaboration, build relationships, and inspire teams to achieve shared goals. Drives Engagement Empower employees, connect individual contributions to organizational goals, and foster a positive work environment. Managing Change & Ambiguity Navigate change effectively, lead in unstructured environments, and make decisions with incomplete information, managing risk and uncertainty. (Technical) Capabilities Industry knowledge Deep understanding of glass processing equipment and processes. Engineering skills Knowledge of engineering principles related to design, operation, and maintenance of structures and mechanical/electrical equipment; familiarity with industry standards and workforce capabilities. Technical Skills Experience with predictive maintenance technologies (vibration analysis, oil analysis, thermography, ultrasound, motor current analysis). Experience with Root Cause Failure Analysis, Equipment Criticality Ranking, Preventive and Condition-Based Maintenance. Behavioral Skills Open-minded, team player, proactive, independent worker, diplomatic, self-motivated. Educational Background and Prior Professional Experience Minimum 10-15 years of engineering/industrial maintenance experience, including mechanical design/testing and adherence to international quality standards. At least 5 years in utility systems/management or facilities/plant management and maintenance; experience in the glass industry is preferred. Certified Plant Engineer or Certified Maintenance Reliability Professional preferred. Proficient in English (verbal and written).
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