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Switch4 LLC

Precision Mechanical Engineer

Switch4 LLC, Santa Clara

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Title: Precision Mechanical Engineer
Location: Santa Clara, CA
Job Type: FTE/Permanent
Job Overview:
We are currently seeking a talented Mechanical Engineer (title and level based on experience and education) to join an innovative R&D team. This role focuses on precision mechanical design and opto-mechanical systems , especially in the field of optical interferometry . You will be involved in full-cycle product development, including design, modeling, prototype assembly, testing, and process development.
Key Responsibilities:
  • Design mechanical assemblies to precisely position and support optical assemblies with very high stability.
  • Analyze design performance through 3D CAD and finite element analysis (FEA) simulations.
  • Characterize solutions for optical stability, repeatability, and reliability through experiments and structured test plans.
  • Develop manufacturing processes for the assembly and alignment of the products you create.
  • Design tools and fixtures to aid in alignment, fabrication, gluing, and assembly of lasers, interferometers, and optical components.
  • Define, implement, and transfer manufacturing processes to production staff.
  • Measure laser properties and optical performance to ensure product specifications are met.
  • Generate and implement Engineering Change Orders (ECO).
  • Troubleshoot technical opto-mechanical production problems and support product repair activities.
  • Work with other R&D engineers to support and participate in New Product Introduction activities.
  • Maintain knowledge in your primary area of expertise and understanding of technologies and standards required for the development of the products.
  • Protect IP through disclosures, patent applications, defensive publications, or similar.
  • Provide accurate and detailed requirements documentation for procurement and fabrication of mechanical components.
  • Interface with customers to determine their needs, to present options in a manner consistent with business principles, often offering out-of-the-box solutions beneficial to both parties.
Qualifications:
Education & Experience:
  • A bachelor's degree in mechanical engineering and 5-10 years relevant experience.
  • Expertise in precision machining, kinematic design, precision motion control, optics, adhesives, and vacuum technology.
  • Experience with tooling design for precision (opto-)mechanical assemblies.
  • Proficiency in GD&T and developing tolerance chains using statistical techniques to ensure in-spec performance of assembly.
  • Experience with exact constraint design (kinematic principles).
  • Understanding of precision alignment & metrology techniques.
  • Working knowledge of advanced manufacturing technologies for precision mechanical components
  • Writing technical reports in both detailed written format and concise pictorial oral presentation format.
  • Direct experience in the specification and testing of optical based integrated systems.
  • Attention to detail. Demonstrate persistence in identifying the cause of unusual results - good problem solver.
  • Ability to work independently toward project goals with general guidance.
  • Supports company values including ethical conduct and high integrity in all actions.
  • Complies with health and safety policies and procedures.
  • Complies with the Clean Room Protocol when in a clean room environment.
Other Desirable Skills and Abilities:
  • Reliability analysis of mechanical components and assemblies.
  • Understanding of degradation mechanisms and acceleration factors.
  • Analyzing test data and conducting statistical analysis.
  • Ability to layout mechanical arrangements for optical testing.
  • General knowledge of operations, including procurement, planning, manufacturing, test engineering, and quality systems.
  • Execution of assigned tasks in a time-efficient and cost-effective manner.
  • MS or PhD in Mechanical Engineering, Optical Engineering, Physics, or similar technical field.