Automation & Controls Engineer

Automation & Controls Engineer

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Denver, CO (

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Job Type

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Full-time

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Description

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JOB SUMMARY:

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The Automation & Controls Engineer supports TruStile’s manufacturing operations by maintaining,

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programming, and optimizing control systems and automation infrastructure. This includes PLC/HMI

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programming, troubleshooting machine-level controls, and collaborating on new automation initiatives. The

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role acts as a technical escalation point for controls and electrical issues and plays a key role in improving safety,

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reducing downtime, and modernizing processes across the plant.

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RESPONSIBILITIES:

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  Program, troubleshoot, and maintain industrial automation systems including Beckhoff, Allen-Bradley,

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  and other PLC platforms.

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  Configure and support HMI systems used in production equipment interfaces.

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  Troubleshoot and modify systems involving VFDs, sensors, encoders, relays, motor starters, and

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  electrical panels (up to 480V 3-phase).

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  Support and improve safety systems such as light curtains, area scanners, and interlocks to ensure

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  compliance with OSHA and NFPA 70E standards.

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  Collaborate cross-functionally with Maintenance, Engineering, Quality, and IT teams to deliver

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  automation and controls solutions aligned with operational priorities.

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  Act as a subject matter expert and escalation point for plant controls issues and electrical downtime.

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  Maintain a centralized repository of backup programs for PLCs and HMIs; document changes

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  thoroughly.

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  Support continuous improvement initiatives by implementing automation-based solutions that

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  increase uptime, quality, or efficiency.

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  Provide technical support for installation and commissioning of new equipment or automation

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  upgrades, for various locations including Denver, CO and Northwood, IA.

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  Develop and maintain training materials for electrical and controls development and assist in

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  onboarding or mentoring of junior technicians.

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  Adhere to all plant safety policies and participate in safety improvement efforts related to controls and automation.

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Requirements

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SKILLS, EDUCATION, AND EXPERIENCE:

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Required:

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  3+ years of hands-on experience in automation, controls, or electrical systems within a manufacturing environment.

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  Strong working knowledge of PLC logic and troubleshooting (Beckhoff preferred; Allen-Bradley a plus).

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  Experience reading and modifying electrical schematics, ladder logic, and panel layouts.

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  Familiarity with configuring or troubleshooting automation hardware such as Light curtains, Area scanners, Encoders and sensors, and HMIs and touchscreens

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  Electrical troubleshooting experience up to 480V systems (AC and DC).

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  Comfortable working from elevated platforms and scissor lifts; certification required or obtainable.

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  Working knowledge of NFPA 70E and OSHA standards for electrical safety.

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  Strong analytical, communication, and documentation skills.

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  Associate or Bachelor’s degree in Electrical Engineering, Industrial Automation, or a related field.

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Preferred:

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  Experience with WoodWOP or similar machining interface software.

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  Exposure to TwinCAT or structured text programming.

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  Familiarity with isolated networks and controls system data integrity best practices.

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  OSHA 10/30 certification.

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  Experience training others or supporting technical development programs.

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EQUAL OPPORTUNITY EMPLOYER:

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  Must work well within a diverse workplace, handle challenges that arise with respect.

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  This job posting is not designed to cover or contain a comprehensive listing of activities, duties, or responsibilities of the employee. Accommodation may be made to enable an individual with a disability to perform the essential functions of his/her position.

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ADDITIONAL NOTES:

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This role offers the opportunity to contribute meaningfully to TruStile’s continued investment in automation and plant-wide reliability. Candidates with a proactive, solutions-oriented mindset and a desire to grow within a high-performing team are encouraged to apply.

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Salary Description

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$81,026 - $101,282