Process Development Engineer - Computational Fluid Modeling

Job DescriptionJob Descriptionn

Our client, a growing innovator in food additive manufacturing and process technology, is seeking a Process Development Engineer to lead new product and equipment development using computational fluid modeling and experimental design. This role offers a unique opportunity to work across R&D, pilot plant design, and hands-on implementation, supporting both food and emerging chemical industry clients. Approximately 60% of the role focuses on in-house innovation and process design, 20% involves working directly with technicians on the floor, and 20% is dedicated to setting up and analyzing experiments.

Key Responsibilities:

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• Develop new processes and equipment using CFD tools (FLUENT or COMSOL) and apply modeling to support design decisions.
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• Create detailed CAD diagrams and technical documentation for internal teams and outside fabricators.
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• Collaborate with chemists, engineers, and technicians on design execution and implementation.
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• Translate in-house ideas and client requests into technical solutions and pilot plant recommendations.
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• Support lab and pilot-scale testing, including experimental design and troubleshooting.
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• Spend time on the production floor supporting installation, scale-up, and validation of new systems.
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• Contribute to production support activities and technology transfer from R&D to full-scale operations.
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Requirements

Required Qualifications:

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• Bachelor’s, Master’s, or Ph.D. in Chemical Engineering, Mechanical Engineering, or related field (Physics, etc.).
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• U.S. or Permanent (required).
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• Minimum 4 years of experience with CFD modeling and experimental design in a manufacturing or lab setting.
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• Hands-on experience with FLUENT or COMSOL for computational fluid modeling.
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• Proficiency in CAD.
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• Strong knowledge of heat and mass transfer, fluid dynamics, and equipment specification.
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• Experience installing and commissioning equipment in lab or production environments.
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Qualifications:

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• Experience with drying technologies or powder processing.
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• Background in rheology, molecular dynamics, or molecular force interactions.
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• Familiarity with Siemens Culgi or similar molecular modeling tools.
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• Knowledge of molecular interaction techniques to improve product stability and flow.
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Benefits

Benefits:

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• Competitive compensation with performance-based bonus eligibility.
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• Tailored relocation assistance package.
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• Collaborative and innovative R&D environment.
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• Opportunity to work with cutting-edge technologies across food and chemical applications.
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