Senior Process Engineer Casting

Job Description

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The specific purpose of this position is to perform casting manufacturing projects by following a systematic engineering process of evaluation, development, validations, technology transfer leading into and supporting the production launch and processing. Specifically responsible and directly involved in the development of manufacturing processes, equipment, tooling and alternatives, sequences, operations, utilizations to produce castings.

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Responsibilities include:

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Ability to work individually on specific programs yet collaboratively with Launch Team, QC, Design, Tooling, and other support groups

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Demonstrate technical knowledge of foundry processes and ability to apply concepts in a manufacturing environment

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Support Launch Wall process via Manufacturing Validations, Build Plans, PPAP and related engineering procedures

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Support testing and installations of equipment, tooling and technologies both on and off site

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Lead, support, and present the analysis of casting defects

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Assist in process, tooling and equipment testing, troubleshooting and implementations

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Develop process documentation, Process flow diagrams, PCP, PFMEA, TIS, and related technical documents as necessary for a program launch

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Analyze first time quality data and optimize processes using DOE, Red X, and related statistical tools

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Perform both non and destructive testing procedures for casting investigation and analysis (leak testing, x ray, CT, thermal, lab specimen prep, chemistry, density, mechanical, etc)

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On site work, working on shop floor, hands on equipment, understanding of casting shop activity.

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We are a company committed to creating inclusive environments where people can bring their full, authentic selves to work every day. We are an equal opportunity employer that believes everyone matters. Qualified candidates will receive consideration for employment opportunities without regard to race, religion, sex, age, marital status, national origin, sexual orientation, citizenship status, disability, or any other status or characteristic protected by applicable laws, regulations, and ordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or recruiting process, please send a request to Human Resources Request Form ( . The EEOC "Know Your Rights" Poster is available here ( .

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Skills and Requirements

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5+ years in Engineering role within Foundry environment

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Functional knowledge of aluminum chemistry, heat treat, metallurgical processes

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Demonstrated understanding of mechanical concepts involving machine design, process equipment, tooling, and secondary post processing

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Low Pressure Die Casting, Precision Sand, Semi Permanent Mold or similar UGNX design experience

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Simulation software experience using Magma, Flow 3D, or similar tool null

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We are a company committed to creating diverse and inclusive environments where people can bring their full, authentic selves to work every day. We are an equal employment opportunity/affirmative action employer that believes everyone matters. Qualified candidates will receive consideration for employment without regard to race, color, ethnicity, religion,sex (including pregnancy), sexual orientation, gender identity and expression, marital status, national origin, ancestry, genetic factors, age, disability, protected veteran status, military oruniformed service member status, or any other status or characteristic protected by applicable laws, regulations, andordinances. If you need assistance and/or a reasonable accommodation due to a disability during the application or the recruiting process, please send a request to