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Tesla Motors, Inc.

Module Process Engineer

Tesla Motors, Inc., Palo Alto, California, United States, 94306

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What to Expect Tesla is seeking highly driven Module Process Engineers across multiple disciplines (lithography, etch, deposition, epitaxy, metals, implant, polish and M&I) to accelerate advanced system-on-chip (SoC) development. In this role, you will partner with cross-functional teams across the fab and Tesla's global network to deliver best-in-class processes with industry-leading yield, performance, and reliability. Candidates with proven hands-on expertise in both tool ownership and process development will be given priority.

What You'll Do

Own end-to-end module performance - from new tool installation and process development through qualification, production ramp, and high-volume manufacturing (HVM) support

Lead tool installation and qualification programs, driving on-time, spec-compliant performance and seamless HVM transitions

Execute tool-to-tool and fab-to-fab matching, ensuring global alignment across Tesla's sister fabs to achieve uniformity in production

Partner with equipment vendors and internal stakeholders to develop and sustain leading-edge module technologies that maximize yield, reliability, and cost-effectiveness

Design and lead complex DOEs to optimize process windows, extract actionable insights, and guide data-driven process improvements

Drive systematic yield improvement using structured problem-solving methodologies (FMEA, 8D, 5 Whys, DMAIC), leveraging upstream/downstream integration knowledge

Lead cross-functional task forces to troubleshoot process excursions, perform root-cause and failure analysis, and implement long-term corrective actions

Develop and maintain technical documentation including design-of-records, control plans, specifications, and standardized operating procedures

Champion continuous improvement in safety, quality, throughput, and cost, directly supporting the fab's operational excellence roadmap

Support 24/7 manufacturing operations through rotations, on-call availability, and rapid response to critical production issues

What You'll Bring

Degree or Equivalent Experience in a relevant engineering discipline with 5+ years of experience in process development, tool install/troubleshooting, yield improvement, foundry collaboration, and vendor management

Proven silicon process expertise in optimizing a specific module process for advanced technology nodes (FinFET and GAA Technology)

Hands‑on proficiency in debugging process issues impacting yield and power/performance/Area cost (PPAC)

Experience collaborating with global vendors and integrating cutting‑edge semiconductor processes into high‑volume production

Deep understanding of device physics, unit process qualifications, device reliability, failure analysis, and statistical methods

Exceptional ability to navigate ambiguity, execute in fast‑paced environments, and deliver results under pressure

Strong communication skills with a track record of effective collaboration across geographically distributed, cross‑functional teams

Expected travel is 25% of time

Compensation and Benefits Benefits

Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction

Family‑building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions), and Paid Holidays

Back‑up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation $85,760 - $197,160/annual salary + cash and stock awards + benefits. Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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