Tesla Motors, Inc.
What to Expect
Tesla is seeking a highly motivated Manufacturing Engineer to develop new processes and high-volume automation equipment with the cell manufacturing team in Fremont, CA. You will work closely with internal teams including Product Design, Controls, Operations, Quality, and coordinate with equipment suppliers to develop and validate new manufacturing systems. You will take ownership of new process development, process optimization for pilot-scale and mass production equipment, leading experiments, data analysis, and process characterization. You will also support the technical transfer of processes and tools to production, ensuring they meet the highest standards of safety, quality, and throughput.
What You'll Do
Design and execute experiments to evaluate and optimize manufacturing processes
Analyze process data to identify key parameters, trends, and equipment performance
Develop hypotheses and theories to explain observed process phenomena and validate them through structured experimentation
Support design, commissioning, and validation of pilot and production equipment
Perform measurement system analysis (e.g., Gage R&R, bias, linearity) to ensure inspection reliability
Lead root cause analysis and contribute to process capability and OEE improvement
Plan and conduct Factory and Site Acceptance Tests (FAT/SAT) for new or modified equipment
Create manufacturing instructions, process flows, FMEA, and inspection methodologies for new products
What You'll Bring
Degree or Equivalent Experience in Mechanical Engineering, Mechatronics, or related field
2-4 years of experience in high volume and pilot manufacturing or process development, preferably with roll‑to‑roll or winding processes
Experience improving manufacturing processes using data analysis software (Minitab, JMP)
Proficiency with SolidWorks or other 3D CAD software
Demonstrated ability to design and execute experiments, analyze data, and apply structured problem-solving (DOE, FMEA, 5‑Why)
Hands‑on experience with automation, sensors and PLC‑controlled equipment in pilot or production environments
Strong mechanical aptitude, analytical mindset, and ability to translate observations into scalable process improvements
Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family‑building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short‑term and long‑term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back‑up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation $80,000 - $156,000/annual salary + cash and stock awards + benefits.
Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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What You'll Do
Design and execute experiments to evaluate and optimize manufacturing processes
Analyze process data to identify key parameters, trends, and equipment performance
Develop hypotheses and theories to explain observed process phenomena and validate them through structured experimentation
Support design, commissioning, and validation of pilot and production equipment
Perform measurement system analysis (e.g., Gage R&R, bias, linearity) to ensure inspection reliability
Lead root cause analysis and contribute to process capability and OEE improvement
Plan and conduct Factory and Site Acceptance Tests (FAT/SAT) for new or modified equipment
Create manufacturing instructions, process flows, FMEA, and inspection methodologies for new products
What You'll Bring
Degree or Equivalent Experience in Mechanical Engineering, Mechatronics, or related field
2-4 years of experience in high volume and pilot manufacturing or process development, preferably with roll‑to‑roll or winding processes
Experience improving manufacturing processes using data analysis software (Minitab, JMP)
Proficiency with SolidWorks or other 3D CAD software
Demonstrated ability to design and execute experiments, analyze data, and apply structured problem-solving (DOE, FMEA, 5‑Why)
Hands‑on experience with automation, sensors and PLC‑controlled equipment in pilot or production environments
Strong mechanical aptitude, analytical mindset, and ability to translate observations into scalable process improvements
Compensation and Benefits Benefits Along with competitive pay, as a full‑time Tesla employee, you are eligible for the following benefits at day 1 of hire:
Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
Family‑building, fertility, adoption and surrogacy benefits
Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
Healthcare and Dependent Care Flexible Spending Accounts (FSA)
401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
Company paid Basic Life, AD&D, short‑term and long‑term disability insurance
Employee Assistance Program
Sick and Vacation time (Flex time for salary positions), and Paid Holidays
Back‑up childcare and parenting support resources
Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
Weight Loss and Tobacco Cessation Programs
Tesla Babies program
Commuter benefits
Employee discounts and perks program
Expected Compensation $80,000 - $156,000/annual salary + cash and stock awards + benefits.
Pay offered may vary depending on multiple individualized factors, including market location, job‑related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.
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