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Tesla

Manufacturing Engineer, Tabless Winding

Tesla, Fremont, California, us, 94537

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Manufacturing Engineer, Tabless Winding

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What To Expect Tesla is seeking a highly motivated Manufacturing Engineer to develop new processes and high‑volume automation equipment with the cell manufacturing team in Fremont, CA. You will work closely with internal teams including Product Design, Controls, Operations, Quality, and coordinate with equipment suppliers to develop and validate new manufacturing systems.

What You’ll Do

Design and execute experiments to evaluate and optimize manufacturing processes

Analyze process data to identify key parameters, trends, and equipment performance

Develop hypotheses and theories to explain observed process phenomena and validate them through structured experimentation

Support design, commissioning, and validation of pilot and production equipment

Perform measurement system analysis (e.g., Gage R&R, bias, linearity) to ensure inspection reliability

Lead root cause analysis and contribute to process capability and OEE improvement

Plan and conduct Factory and Site Acceptance Tests (FAT/SAT) for new or modified equipment

Create manufacturing instructions, process flows, FMEA, and inspection methodologies for new products

What You’ll Bring

Degree or Equivalent Experience in Mechanical Engineering, Mechatronics, or related field

2–4 years of experience in high volume and pilot manufacturing or process development, preferably with roll‑to‑roll or winding processes

Experience improving manufacturing processes using data analysis software (Minitab, JMP)

Proficiency with SolidWorks or other 3D CAD software

Demonstrated ability to design and execute experiments, analyze data, and apply structured problem‑solving (DOE, FMEA, 5‑Why)

Hands‑on experience with automation, sensors and PLC‑controlled equipment in pilot or production environments

Strong mechanical aptitude, analytical mindset, and ability to translate observations into scalable process improvements

Benefits

Aetna PPO and HSA plans with $0 payroll deduction

Family‑building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans with $0 paycheck contribution

Company paid HSA contribution when enrolled in the High Deductible Aetna medical plan

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Basic Life, AD&D, short‑term and long‑term disability insurance

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions) and Paid Holidays

Back‑up childcare and parenting support resources

Critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation: $80,000 – $156,000/annual salary + cash and stock awards + benefits

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