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Sr. Process Engineer

Index Search, Hayesville, North Carolina, United States, 28904

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Matching clients with top candidates for executive and professional level positions within the manufacturing and supply chain industry.

Our client is seeking

Process Engineers , both junior and senior, to join their growing team.

Located in the beautiful Hayesville, NC.

Will pay for relocation!

In this role, you’ll focus on

optimizing manufacturing processes , improving product quality, reducing waste, and ensuring compliance with

UL, ISO

and other industry standards.

This is an exciting opportunity for a process‑driven engineer who is passionate about continuous improvement, innovation, and driving operational excellence in a fast‑paced manufacturing environment.

What You’ll Do

Develop, refine, and standardize extrusion processes to improve line efficiency and product consistency across multiple facilities.

Lead troubleshooting efforts to resolve production issues and implement corrective actions.

Recommend equipment, tooling, and material improvements to support growth and efficiency.

Work with thermoplastics such as PVC, XLPE, PE, and TPE to support material trials and qualifications.

Specify and maintain extrusion equipment through preventive maintenance programs.

Validate extrusion parameters and finished product specifications including insulation thickness and concentricity.

Conduct root cause analysis and implement solutions for quality issues.

Ensure compliance with customer and industry standards.

Lead Lean and Six Sigma initiatives to improve throughput, reduce variation, and eliminate waste.

Develop and implement standardized procedures and training for production teams.

Partner with R&D, quality, maintenance, and operations teams to launch new products and scale production.

Support new product introductions with strong process design and validation.

What We’re Looking For

Proven experience with compound extrusion and cable manufacturing processes.

Strong knowledge of thermoplastics, extrusion equipment, and quality systems.

Hands‑on problem‑solving skills with a focus on continuous improvement.

Experience leading Lean, Six Sigma, or other process improvement initiatives.

Excellent communication and collaboration skills.

Seniority level

Mid‑Senior level

Employment type

Full‑time

Job function and Industries

Manufacturing

Benefits

Medical insurance

Vision insurance

401(k)

Paid maternity leave

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Hayesville, NC .

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